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Home >> Mercury >> 2009 >> Mariner Base, 2.5 7, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 137 (Power Steering System) >> Removal And Installation >> Power Steering Pump Pulley >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Do not install a power steering pump pulley that has been removed and installed twice or pulley failure and/or pump damage may occur. Inspect the pulley for paint marks in the web area near the hub. If there are 2 paint marks, discard the pulley and install a new one. If there is one paint mark or no paint marks, use a paint pencil to mark the web area of the pulley near the hub.
  1. Remove the accessory drive belt from the power steering pump pulley. For additional information, refer to ACCESSORY DRIVE article.
  2. WARNING: Before servicing a vehicle equipped with a fire suppression system, depower the system by following the procedure in FIRE SUPPRESSION SYSTEM article. Failure to follow the instructions may result in serious personal injury.
  3. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING article.
  4. CAUTION: Do not apply pressure on the power steering pump rotor shaft. Pressure may damage the internal thrust areas of the power steering pump.
  5. Using the special tool, remove the pulley.
  6. Fig 1: Removing Pulley Using Special Tool (211-016)
    GF0010809Courtesy of FORD MOTOR CO.
  7. To install, reverse the removal procedure.
    • Use the special tool to install the pulley.
  8. Fig 2: Installing Pulley Using Special Tool (211-185)
    GF0010810Courtesy of FORD MOTOR CO.
    WARNING: If the vehicle is equipped with a fire suppression system, repower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM article. Failure to follow these instructions may result in serious personal injury.
  9. If equipped with a fire suppression system, repower the system.