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Exhaust Manifold - RH: Installation

WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the 8 new exhaust manifold studs.
    • Tighten to 12 Nm (106 lb-in).
  2. Install a new exhaust manifold gasket, the exhaust manifold and 8 new nuts.
    • Tighten in sequence shown in illustration to 20 Nm (177 lb-in).
    3. Fig 1: Tightening Sequence
    GF0046688Courtesy of FORD MOTOR CO.
  3. Position the catalytic converter flange and install the new catalytic converter-to-exhaust manifold nuts.
    • Tighten to 48 Nm (35 lb-ft).
  4. Position the A/C compressor and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
  5. Position the transmission cooler tube assembly and install the nut.
    • To install, tighten to 9 Nm (80 lb-in).
  6. Install the transmission cooler tube bracket bolt.
    • To install, tighten to 15 Nm (133 lb-in).
  7. Connect the A/C compressor electrical connector.
  8. Connect the CKP sensor electrical connector.
  9. Rotate the drive belt tensioner clockwise and install the drive belt.
    10. Fig 2: Accessory Drive Belt Tensioner
    GF0046678Courtesy of FORD MOTOR CO.
  10. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING & CABLES article.
    11. WARNING: If the vehicle is equipped with a fire suppression system, repower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM article. Failure to follow these instructions may result in serious personal injury.
  11. If equipped with fire suppression system, repower the system.
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