Clutch Pressure Test
WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
| Transmission Pressures with TP at 1.5 Volts and Vehicle Speed Above 8 km/h (5 mph) | |||||
|---|---|---|---|---|---|
| Gear | EPC Tap1 | Line Pressure Tap | Forward Clutch Tap | Intermediate Clutch Tap | Direct Clutch Tap |
| M1 | 124-241 kPa (18-35 psi) | 517-655 kPa (75-95 psi) | 517-655 kPa (75-95 psi) | 0-34 kPa (0-5 psi) |
0-34 kPa (0-5 psi) |
| M2 | 276-345 kPa (40-50 psi) | 689-814 kPa (100-118 psi) | 689-814 kPa (100-118 psi) | 689-814 kPa (100-118 psi) | 0-34 kPa (0-5 psi) |
| 1 | 124-241 kPa (18-35 psi) | 413-607 kPa (60-88 psi) | 413-607 kPa (60-88 psi) | 0-34 kPa (0-5 psi) |
0-34 kPa (0-5 psi) |
| 2 | 276-345 kPa (40-50 psi) | 662-772 kPa (96-112 psi) | 662-772 kPa (96-112 psi) | 662-772 kPa (96-112 psi) | 0-34 kPa (0-5 psi) |
| 3 | 276-345 kPa (40-50 psi) | 717-772 kPa (104-112 psi) | 717-772 kPa (104-112 psi) | 717-772 kPa (104-112 psi) | 717-772 kPa (104-112 psi) |
| 4 | 241-310 kPa (35-45 psi) | 607-717 kPa (88-104 psi) | 0-34 kPa (0-5 psi) |
607-717 kPa (88-104 psi) | 607-717 kPa (88-104 psi) |
1 EPC readings will vary due to EEC strategy. These values are approximate pressures. Actual clutch apply pressures should be within 0-103 kPa (0-15 psi) of line pressure. For information on testing, refer to the Clutch Pressure Test .
The Clutch Pressure Test will diagnose a low-pressure condition or leakage in a clutch circuit. A difference of 103 kPa (15 psi) or more between the clutch pressure and line pressure will prevent a normal shift.
- Attach the Transmission Fluid Pressure Gauges to the line pressure tap and the appropriate clutch pressure tap according to Band/Clutch Application Chart. Transmission Fluid Pressure Gauges must be accurate enough to distinguish a 103 kPa (15 psi) difference. (If this test is done in conjunction with a control pressure test, Transmission Fluid Pressure Gauges will be attached to all pressure taps.) Have sufficient flexible hose available to read the Transmission Fluid Pressure Gauges in the vehicle.
- Drive the vehicle. When pressure is applied to the clutch, note the difference between the Transmission Fluid Line Pressure Gauge and the corresponding Transmission Fluid Clutch Pressure Gauge.
- If the difference in pressures is less than 103 kPa (15 psi), the corresponding clutch circuit does not have a pressure loss. The Transmission Fluid Pressure Gauge on the line pressure tap and appropriate clutch pressure tap can be switched to confirm that Transmission Fluid Pressure Gauges calibration differences are not the cause.
- If the difference is greater than 103 kPa (15 psi), there is a leak in the corresponding clutch pressure circuit. The Transmission Fluid Pressure Gauges on the line pressure tap and clutch pressure tap can be switched to confirm that Transmission Fluid Pressure Gauges calibration differences are not the cause. Carry out the appropriate procedure to correct the clutch leak problem.
- When the pressure tests are completed, install the pressure tap plugs.
- Tighten to 12 Nm (106 lb-in).
WARNING:
If equipped with fire suppression system, refer to FIRE SUPPRESSION SYSTEM
article for Important Safety Warnings. Failure to follow this instruction may result in serious personal injury.
NOTE:
Transmission Fluid Pressure Gauges affect the shift quality of the transmission. Care must be taken not to accelerate or decelerate rapidly. Possible transmission failure may result.