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Home >> Mercury >> 2009 >> Mariner Base, 2.5 7, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 128 (Automatic Transmission) >> Diagnostic Tests >> Leakage Inspection >> Leak Check Test With A Black Light

Leak Check Test With A Black Light

WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
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Dye-Lite® ATF/Power Steering Fluid Leak Detection Dye 164-R3701 (Rotunda) (specifically formulated for ATF) is used to detect a transmission fluid leak.

  1. Add detection dye to the transmission fluid. Use one 30.0 mL (1 oz) of dye solution for every 3.8L (4 qt) of transmission fluid.
  2. Start and run the engine until the transaxle reaches its normal operating temperature. Observe the back of the cylinder block and top of the torque converter housing for evidence of fluid leakage. Raise the vehicle on a hoist and run the engine at fast idle, then at engine idle, occasionally shifting to the DRIVE and REVERSE ranges to increase pressure within the transaxle. Observe the front of the flexplate, back of the cylinder block (in as far as possible), inside the torque converter housing and the entire case until fluid leakage is evident and the probable source of leakage can be determined.
EXTERNAL FLUID LEAKS

Leak Path Possible Source
Leaks at the fluid pan-to-case fittings
  • Pan bolts not tightened to specification
  • Pan gasket damaged
  • Case pan rail damaged
Fluid cooler lines or fittings leaking
  • Cooler line(s), cooler line fitting(s) damaged
  • Cooler line fitting-to-case union damaged
  • Case damage at case fitting
Fluid cooler line nut-to-case fittings leaking
  • Damaged or missing O-ring seals
  • Fitting(s) not tightened to specification
Leaks at the fluid cooler
  • Fluid cooler damage
  • Fitting(s) damaged or not tightened to specification
Leaks at external sensors
  • Damaged or missing O-ring seals
  • Screw not tightened to specification
Leaks at the manual control lever seal
  • Damaged or missing lever seal
Leaks at the solenoid body harness connector
  • Solenoid body harness connector O-ring seal(s), either on the harness end or the solenoid body, damaged or missing
Fluid leakage in the torque converter area