Diagnostic Routines
WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
ENGAGEMENT CONCERN: NO FORWARD
| Possible Component | Reference/Action | |
|---|---|---|
| 201 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 301 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust fluid to correct level. Refer to Preliminary Inspection . | |
| Condition | Inspect as under Transmission Fluid Condition Check . | |
| Selector Lever Linkage | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify the Transmission Range (TR) sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Incorrect Pressures | ||
| Low forward clutch pressure, low line pressure | Carry out Line Pressure Test. Refer to Special Testing Procedures . If pressures are low, check the following components: transmission fluid filter and seal assembly, main controls, pump assembly, forward clutch assembly. | |
| Transmission Fluid Filter and Seal Assembly | ||
| Plugged, damaged | Inspect for damage, install a new transmission fluid filter and seal assembly as required. Refer to Fluid Pan, Gasket and Filter . | |
| Filter seal damaged | ||
| Main Controls | ||
| 3-4 shift valve, main regulator valve, manual valve - stuck, damaged | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Gaskets damaged | Inspect gaskets for damage and install a new gasket. | |
| 2-3 accumulator and seals damaged | Inspect piston, seals and bore for damage. Repair as required. | |
| Pressure regulator valve | Inspect the diameter for wear. | |
| Pump Assembly | ||
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Porosity/cross leaks/ball missing or leaking, plugged hole | Inspect for porosity and leaks. Repair as required. | |
| No. 3 and No. 4 seal rings damaged | Inspect seals for damage. Repair as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Forward Clutch Assembly | ||
| Seals, piston damaged | Inspect seals for damage. Repair as required. | |
| Check balls damaged, missing, mislocated, not seating correctly | Inspect for mislocation, poor seating, damage. Install a new cylinder as required. | |
| Friction elements damaged or worn | Check for abnormal wear, damage. Repair as required. | |
| One-Way Clutch (OWC) Assembly (Planetary) | ||
| Worn, damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| Output Shaft | ||
| Damaged | Inspect for damage. Install new components as required. | |
ENGAGEMENT CONCERN: NO REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 202 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 302 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust transmission fluid to correct level. | |
| Condition | Inspect condition of transmission fluid. | |
| Shift Linkage | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the Transmission Range (TR) sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Incorrect Pressures | ||
| Low reverse clutch pressure, low reverse band pressure, low line pressure | Check pressure at line pressure tap; refer to LINE PRESSURE CHART for specifications. If pressures are low, check the following components: oil filter and seal assembly, main controls, reverse servo, pump assembly, reverse clutch assembly. | |
| Fluid Filter and Seal Assembly | ||
| Plugged, damaged | Install a new transmission oil filter and seal assembly. | |
| Main Controls | ||
| No. 6 shuttle ball, manual valve, main regulator valve, 1-2 accumulator seals stuck or damaged | Inspect for damage. Repair as required. | |
| Loose bolts | Tighten bolts to specifications. | |
| Gasket damaged | Inspect for damage and install a new gasket. | |
| Low/Reverse Servo | ||
| Seals (piston and cover) damaged | Inspect for damage. Repair as required. | |
| Servo cover retaining ring damaged | ||
| Anchor pins (case) damaged | ||
| Pump Assembly | ||
| Loose bolts | Tighten bolts to specifications. | |
| Porosity/cross leaks/ball missing or leaking, plugged hole | Inspect pump assembly. Install new as required. | |
| Gasket damaged | Inspect for damage and install a new gasket. | |
| No. 1 and 2 seal rings damaged | Inspect for damage. Repair as required. | |
| Reverse Clutch Assembly | ||
| Seals, piston damaged | Inspect for damage. Repair as required. | |
| Check ball missing or damaged | ||
| Friction elements damaged or worn | ||
| Low/Reverse Band | ||
| Band, servo, anchor pins damaged or worn | Inspect for damage. Repair as required. | |
ENGAGEMENT CONCERN: HARSH REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 203 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, Transmission Fluid Temperature (TFT) sensor, Electronic Pressure Control (EPC) solenoid | Carry out self-test; refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Carry out engagement test, EPC test and Go to Pinpoint Test B or Go to Pinpoint Test D . Check idle speed. Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 303 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust transmission fluid to correct level. | |
| Condition | Inspect condition of transmission fluid. | |
| Engine Driveline | ||
| Looseness in the driveshaft, U-joints or the engine mounts | Repair as required. | |
| Shift Linkage | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the Transmission Range (TR) sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Incorrect Pressures | ||
| High line pressure, high EPC pressure | Check pressure at line and EPC pressure taps; refer to LINE PRESSURE CHART for specifications. If high, check the following components: main controls, transmission oil filter and seal assembly. | |
| Fluid Filter and Seal Assembly | ||
| Plugged or damaged | Install a new transmission oil filter and seal assembly. | |
| Filter seal damaged | ||
| Main Controls | ||
| No. 6 shuttle ball, No. 5 check ball, manual valve, main regulator valve stuck, damaged or missing | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Gasket damaged | Inspect for damage and install a new gasket. | |
| EPC solenoid stuck or damaged | Inspect for damage, contamination. Carry out EPC test in Routine No. 203. Repair as required. | |
| Low Reverse Servo | ||
| Seals (piston and cover) damaged | Inspect for damage. Repair as required. | |
| Servo cover retaining ring assembled incorrectly | ||
| Anchor pins (case) damaged | ||
| Pump Assembly | ||
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Porosity/cross leaks | Inspect pump assembly. Install new as required. | |
| Gasket damaged | Inspect for damage and install a new gasket. | |
| No. 1 and No. 2 seal rings damaged | Inspect for damage. Repair as required. | |
| Reverse Clutch Assembly | ||
| Seals, piston damaged | Inspect for damage. Repair as required. | |
| Check ball missing or damaged | ||
| Friction elements damaged, worn | ||
| Return spring piston damaged, worn | ||
| Low Reverse Band | ||
| Band, servo, anchor pin damaged or worn | Inspect for damage. Repair as required. | |
ENGAGEMENT CONCERN: HARSH FORWARD
| Possible Component | Reference/Action | |
|---|---|---|
| 204 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, Transmission Fluid Temperature (TFT) sensor, Electronic Pressure Control (EPC) solenoid | Carry out self-test; refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Carry out engagement test and EPC test. Go to Pinpoint Test B or Go to Pinpoint Test D . Check idle speed. Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 304 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust transmission fluid to correct level. | |
| Condition | Inspect condition of transmission fluid. | |
| Engine Driveline | ||
| Looseness in the driveshaft, U-joints or the engine mounts | Repair as required. | |
| Incorrect Pressures | ||
| High forward clutch pressure, high line pressure, high EPC pressure | Check pressure at line, EPC and forward pressure taps. Refer to LINE PRESSURE CHART for specifications. If pressures are high, check the following possible components: main controls, pump assembly. | |
| Main Controls | ||
| Main regulator valve stuck, damaged | Inspect and repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| EPC solenoid stuck or damaged | Inspect for damage or contamination. Carry out EPC test in Routine 204. Repair as required. | |
| Case | ||
| 2-3 accumulator seal/retainer stuck, damaged | Inspect for damage. Repair as required. | |
| Pump Assembly | ||
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Porosity/cross leaks | Inspect for porosity/leaks. Install a new pump as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Forward Clutch Assembly | ||
| Check balls missing or damaged | Inspect for mislocation, poor seating, damage. Install a new forward clutch cylinder. | |
| Friction element damaged or worn | Inspect for damage. Repair as required. | |
| Forward clutch wave spring damaged | Inspect for damage. Repair as required. | |
| Forward clutch return spring damaged | Inspect for damage. Repair as required. | |
ENGAGEMENT CONCERN: DELAYED/SOFT REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 205 - ELECTRICAL ROUTINE | ||
| No electrical concerns. | ||
| 305 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust transmission fluid to correct level. | |
| Condition | Inspect condition of transmission fluid. | |
| Shift Linkage | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the Transmission Range (TR) sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Incorrect Pressures | ||
| Low reverse clutch pressure, low reverse band pressure, low line pressure | Check pressure at line tap; refer to LINE PRESSURE CHART for specifications. If pressures are low, check the following components: main controls, pump assembly, reverse clutch assembly, reverse servo. | |
| Fluid Filter and Seal Assembly | ||
| Plugged, damaged | Install a new transmission oil filter and seal assembly. | |
| Filter seal damaged. | ||
| Main Controls | ||
| No. 6 shuttle ball, manual valve, main regulator valve stuck or damaged | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Case | ||
| 1-2 accumulator seals stuck or damaged | Inspect for damage. Repair as required. | |
| Low Reverse Servo | ||
| Seals (piston and cover) damaged | Inspect for damage. Repair as required. | |
| Servo cover retaining ring assembled incorrectly | ||
| Pump Assembly | ||
| Bolts not tightened to specification | Tighten bolts to specification. | |
| Porosity/cross leaks/ball missing or leaking | Inspect pump assembly. Install new as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| No. 1 and No. 2 seal rings damaged | Inspect for damage. Repair as required. | |
| Reverse Clutch Assembly | ||
| Seals, piston damaged | Inspect for damage. Install new components as required. | |
| Check ball missing or damaged | ||
| Friction elements damaged, worn | ||
| Return spring and piston damaged, worn | ||
| Low Reverse Band | ||
| Damaged, worn | Inspect for damage. Repair as required. | |
ENGAGEMENT CONCERN: DELAYED/SOFT FORWARD
| Possible Component | Reference/Action | |
|---|---|---|
| 206 - ELECTRICAL ROUTINE | ||
| No electrical concerns. | ||
| 306 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust transmission fluid to correct level. | |
| Condition | Inspect condition of transmission fluid. | |
| Shift Linkage | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the Transmission Range (TR) sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Incorrect Pressures | ||
| Low forward clutch pressure, low line pressure, low Electronic Pressure Control (EPC) pressure | Check pressure at line, forward clutch and EPC taps; refer to LINE PRESSURE CHART for specifications. If pressures are low, check the following components: transmission oil filter and seal assembly, main controls and pump assembly. | |
| Fluid Filter and Seal Assembly | ||
| Plugged, damaged | Install a new transmission oil filter and seal assembly. | |
| Filter seal damaged | ||
| Main Controls | ||
| 3-4 shift valve, main regulator valve stuck or damaged | Inspect and repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Gaskets damaged | Inspect for damage and repair as required. | |
| Case | ||
| 2-3 or 1-2 accumulator, bore damaged or stuck | Inspect for damage. Repair as required. | |
| Pump Assembly | ||
| Bolts not tightened to specification | Tighten bolts to specifications. | |
| Porosity/cross leaks | Inspect pump assembly. Repair as required. | |
| Gaskets damaged | Inspect for damage. Repair as required. | |
| No. 3 and No. 4 seal rings damaged | Inspect for damage. Repair as required. | |
| Forward Clutch Assembly | ||
| Seals, piston damaged | Inspect for damage. Repair as required. | |
| Check balls missing, damaged | Inspect for mislocation, poor seating, damage. Install a new cylinder as required. | |
| Friction elements damaged, worn | Check for damage. Repair as required. | |
SHIFT CONCERNS: SOME/ALL SHIFTS MISSING
| Possible Component | Reference/Action | |
|---|---|---|
| 210 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids, Output Shaft Speed (OSS) sensor, Transmission Range (TR) sensor | Carry out self-test; refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A , go to Pinpoint Test C or Go to Pinpoint Test E . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 310 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust transmission fluid to correct level. | |
| Condition | Inspect condition of transmission fluid. | |
| Shift Linkage, TR Sensor | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the TR sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
Refer to the following shift routine(s) for further diagnosis:
|
||
SHIFT CONCERNS: TIMING CONCERNS - EARLY/LATE
| Possible Component | Reference/Action | |
|---|---|---|
| 211 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids, Electronic Pressure Control (EPC) solenoid, Transmission Fluid Temperature (TFT) sensor, Output Shaft Speed (OSS) | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A , go to Pinpoint Test C or Go to Pinpoint Test E . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 311 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Other | ||
| Tire size change, axle ratio change | Verify vehicle has original equipment. Refer to Certification Label and Safety Standard Certification Label. Changes in tire size or axle ratio will affect shift timing. | |
| Fluid | ||
| Incorrect level | Adjust transmission fluid to correct level. | |
| Condition | Inspect condition of transmission fluid. | |
| Powertrain Control System | ||
| Engine driveability concerns | Refer to Routine 253. | |
| Incorrect Pressures | ||
| Line pressure, EPC pressure | Check pressure at line and EPC taps; refer to LINE PRESSURE CHART for specifications. If not OK, check the main controls. If OK, refer to the shift routine(s) for further diagnosis:
|
|
| Main Controls | ||
| EPC solenoid, stuck or damaged hydraulically or mechanically | Inspect for damage, contamination. Carry out EPC tests in Routine No. 211. Repair as required. | |
| Valves, accumulators, seals stuck or damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Solenoid screen blocked or damaged | Clean or install a new screen. | |
SHIFT CONCERNS: TIMING CONCERNS - ERRATIC/HUNTING
| Possible Component | Reference/Action | |
|---|---|---|
| 212 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids, Torque Converter Clutch (TCC) solenoid, Transmission Range (TR) sensor, Output Shaft Speed (OSS) | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis. Go to Pinpoint Test A , go to Pinpoint Test C or Go to Pinpoint Test E . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| Poor engine performance | Refer to Routine 253. | |
| 312 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust transmission fluid to correct level. | |
| Condition | Inspect condition of transmission fluid. | |
| Main Controls | ||
| Valves, accumulators, seals, assembled wrong, stuck or damaged | Inspect for damage. Repair as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Solenoid screen blocked or damaged | Clean or install a new screen. | |
| TCC | ||
| Torque converter | Refer to Torque Converter Operation Concerns: Cycling/Shudder/Chatter Hydraulic/Mechanical Routine 342. Refer to Diagnosis By Symptom . | |
| Specific Shifts | ||
Refer to the following shift routine(s) for further diagnosis:
|
||
SHIFT CONCERNS: FEEL - SOFT/SLIPPING
| Possible Component | Reference/Action | |
|---|---|---|
| 213 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, Electronic Pressure Control (EPC) solenoid, Output Shaft Speed (OSS) | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test D or Go to Pinpoint Test E . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| Engine driveability concerns | Refer to Routine 253. | |
| 313 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust transmission fluid to correct level. | |
| Condition | Inspect condition of transmission fluid. | |
| Incorrect Pressures | ||
| Low line pressure, low EPC pressure | Check pressures at line and EPC taps; refer to LINE PRESSURE CHART for specifications. If pressures are low or all shifts are soft/slipping, go to main controls. If pressures are OK and a specific shift is soft/slipping, refer to the following routine(s) for further diagnosis:
|
|
| Main Controls | ||
| Main regulator valve, Overdrive (O/D) servo regulator valve stuck, damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| EPC solenoid stuck or damaged | Inspect for damage and contamination. Carry out EPC tests in Routine 213. Repair as required. | |
| Case | ||
| 1-2 accumulator stuck or damaged | Inspect for damage. Repair as required. | |
| Filter and Seal Assembly | ||
| Filter plugged, damaged | Inspect for damage. Install a new transmission oil filter as required. | |
| Seal damaged or cut | Inspect for damage. Replace as required. | |
SHIFT CONCERNS: FEEL - HARSH
| Possible Component | Reference/Action | |
|---|---|---|
| 214 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, Electronic Pressure Control (EPC) solenoid, Output Shaft Speed (OSS) | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test D or Go to Pinpoint Test E . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| Engine driveability concerns | Refer to Routine 253. | |
| 314 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust transmission fluid to correct level. | |
| Condition | Inspect condition of transmission fluid. | |
| Incorrect Pressures | ||
| High line pressure, high EPC pressure | Check pressures at line and EPC taps. See the LINE PRESSURE CHART for specifications. If pressures are high or all shifts are harsh, go to Main Controls. If pressures are OK and a specific shift is harsh, refer to the following shift routine(s) for further diagnosis:
|
|
| Main Controls | ||
| Main regulator valve, Overdrive (O/D) servo regulator valve stuck, damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| EPC solenoid stuck or damaged | Inspect for damage or contamination. Carry out EPC tests in Routine 214. Repair as required. | |
SHIFT CONCERNS: NO 1ST GEAR, ENGAGES IN HIGHER GEAR
| Possible Component | Reference/Action | |
|---|---|---|
| 215 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids, Transmission Range (TR) sensor | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A or Go to Pinpoint Test C . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 315 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage, TR Sensor | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment. Refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the TR sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Incorrect Pressures | ||
Low reverse clutch pressure, low reverse band pressure, low line pressure
|
Check for which pressures are on and refer to Band/Clutch Application Chart 601 and corresponding routines.
|
|
| Mechanical | ||
| Bands, clutches or seals damaged or worn | Refer to Transmission DISASSEMBLY and ASSEMBLY . | |
| X = pressure applied | ||
SHIFT CONCERNS: NO MANUAL 1ST GEAR
| Possible Component | Reference/Action | |
|---|---|---|
| 216 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids, Transmission Range (TR) sensor | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A or Go to Pinpoint Test C . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 316 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage, Cable, TR Sensor | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the TR sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Incorrect Pressures | ||
| Low reverse clutch pressure, low reverse band pressure, low line pressure, low Electronic Pressure Control (EPC) pressure | Check pressure at line and EPC pressure taps; refer to LINE PRESSURE CHART for specifications. If pressures are low, check the following components: transmission oil filter and seal assembly, main controls, reverse clutch assembly and reverse servo assembly. | |
| Fluid Filter and Seal Assembly | ||
| Plugged or damaged | Install a new transmission oil filter and seal assembly. | |
| Main Controls | ||
| No. 6 shuttle ball, manual valve, main regulator valve, low servo modulator valve stuck, damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Low Reverse Servo | ||
| Seals (piston and cover) damaged | Inspect for damage. Repair as required. | |
| Servo cover retaining ring assembled incorrectly. | ||
| Anchor pins (case) damaged. | ||
SHIFT CONCERNS: NO MANUAL 2ND GEAR
| Possible Component | Reference/Action | |
|---|---|---|
| 217 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids, Transmission Range (TR) sensor | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A or Go to Pinpoint Test C . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 317 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage, Cable, TR Sensor | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the TR sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Main Controls | ||
| 3-4 shift valve, 1-2 and 2-3 shift valve, 3-4 capacity modulator valve stuck, damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
SHIFT CONCERNS: 1-2 SHIFT (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 220 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids, Output Shaft Speed (OSS) | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A or Go to Pinpoint Test E . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| Poor engine performance | Refer to Routine 253. | |
| 320 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage, Transmission Range (TR) Sensor | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the TR sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Incorrect Pressures | ||
| Intermediate clutch pressure, line pressure | Check pressure at line and intermediate clutch taps; see the LINE PRESSURE CHART for specifications. If not OK, check the main controls. | |
| Main Controls | ||
| 1-2 shift valve, stuck or damaged | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specification. | |
| Shift Solenoid A (SSA) malfunction | Activate SSA using scan tool. If SSA operation cannot be felt when placing hand on SSA, install a new solenoid. Inspect O-rings for damage. Repair as required. | |
| Gasket damaged | Inspect for damage and install a new gasket. | |
| No. 8 ball not seating | Inspect for damage. Repair as required. | |
| Case | ||
| 1-2 accumulator stuck or damaged | Inspect for damage. Repair as required. | |
| Pump | ||
| Porosity/cross leaks, balls missing, damaged or leaking | Inspect for porosity/leaks, balls missing. Install a new pump as required. | |
| Gasket damaged | Inspect for damage and install a new gasket. | |
| Intermediate Clutch Assembly | ||
| Seals damaged | Inspect for damage. Repair as required. | |
| Piston damaged | Inspect for damage. Repair as required. | |
| Friction elements damaged or worn | Inspect for damage. Repair as required. | |
| Intermediate One-Way Clutch (OWC) Assembly | ||
| Not holding or damaged | Inspect for damage. Repair as required. | |
| Planetary OWC Assembly | ||
| Not overrunning or damaged | Inspect for damage. Repair as required. | |
| 1-2 Accumulator | ||
| Damaged accumulator piston | Inspect for damage. Repair as required. | |
| Springs damaged or broken | Inspect for damage. Repair as required. | |
| Case bore scored | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: 2-3 SHIFT (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 221 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids, Output Shaft Speed (OSS) | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A or Go to Pinpoint Test E . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| Engine driveability concerns | Refer to Routine 253. | |
| 321 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment. Refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the Transmission Range (TR) sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Incorrect Pressures | ||
| Direct clutch pressure | Check pressure at direct clutch tap; refer to LINE PRESSURE CHART for specifications. If not OK, check the main controls. | |
| Main Controls | ||
| 2-3 shift valve, check ball No. 9 or No. 3, solenoid pressure regulator valve, damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Shift Solenoid B (SSB) malfunction | Activate SSB using scan tool. If SSB operation cannot be felt when placing hand on SSB, install a new SSB. Inspect O-rings for damage. Repair as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Output shaft seals damaged or cup plug leaking or missing | Inspect for damage and repair as required. | |
| 2-3 accumulator damaged or stuck | Inspect piston seal and bore for damage. Repair as required. | |
| Solenoid screen (in main control) blocked or damaged | Clean or install a new screen. | |
| Intermediate One-Way Clutch (OWC) Assembly | ||
| Not overrunning or damaged | Inspect for damage. Repair as required. | |
| Output Shaft | ||
| Seal rings damaged | Inspect for damage. Repair as required. | |
| Cup plug damaged or missing | ||
| Direct Clutch Assembly | ||
| Seals or piston damaged | Inspect for damage. Repair as required. | |
| Friction elements worn or damaged | Inspect for damage. Repair as required. | |
| Check ball not seating | Inspect for damage. Repair as required. | |
| Return spring assembly damaged | Inspect for damage. Repair as required. | |
| Case | ||
| Output shaft rear seals leaking or damaged | Inspect for damage. Repair as required. Inspect case for damaged seal area. If damaged, install a new case. | |
| 2-3 Accumulator | ||
| Damaged accumulator piston | Inspect for damage. Repair as required. | |
| Springs damaged or broken | Inspect for damage. Repair as required. | |
| Case bore scored | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: 3-4 SHIFT (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 222 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids, Output Shaft Speed (OSS), Transmission Control Switch (TCS) | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A or Go to Pinpoint Test E . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| Engine driveability concerns | Refer to Routine 253. | |
| 322 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage, Transmission Range (TR) Sensor | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the TR sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Incorrect Pressures | ||
| Forward clutch pressure, direct clutch pressure, line pressure | Check line, direct and forward clutch pressures at appropriate taps; refer to LINE PRESSURE CHART for specifications. If pressures are out of specification, check main controls. | |
| Main Controls | ||
| 3-4 shift valve, solenoid pressure regulator valve, Overdrive (O/D) servo regulator, 3-4 capacity modulator valve, 1-2 and 2-3 shift valves stuck, damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Shift Solenoid A (SSA) or Shift Solenoid B (SSB) malfunction | Activate SSA/SSB using scan tool. If SSA/SSB operation cannot be felt when placing hand on SSA/SSB, install a new SSA orSSB solenoid. Inspect O-rings for damage. Repair as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| O/D servo rod and piston cushion spring or seals damaged | Inspect for damage. Repair as required. | |
| Worn or damaged O/D servo anchor pins | Inspect for damage. Repair as required. | |
| No. 2, No. 4, No. 7 and No. 9 check balls damaged or missing | Inspect for damage. Repair as required. | |
| Solenoid screen blocked or damaged | Clean or install a new screen. | |
| Pump | ||
| Porosity/cross leaks, balls missing, damaged or leaking | Inspect for porosity/leaks, balls missing. Install a new pump as required. | |
| Gaskets damaged | Inspect for damage. Install new gaskets as required. | |
| O/D Band | ||
| O/D band and reverse clutch drum assembly damaged, worn or assembled incorrectly | Inspect for damage. Repair as required. | |
| Intermediate One-Way Clutch (OWC) assembly damaged | Inspect for damage. Repair as required. | |
| Forward Clutch Assembly | ||
| Seals or piston damaged | Inspect for damage. Repair as required. | |
| Friction elements worn or damaged | Inspect for damage. Repair as required. | |
| Check ball stuck, damaged or not seating correctly | Inspect for damage. Repair as required. | |
| Input Shaft | ||
| Seals damaged | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: 4-3 SHIFT (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 223 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids, Transmission Control Switch (TCS) | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 323 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Forward clutch pressure, line pressure | Check line and forward clutch at pressure taps; refer to LINE PRESSURE CHART for specifications. If out of specification, check the main controls. | |
| Main Controls | ||
| 3-4 shift valve, solenoid pressure regulator valve, Overdrive (O/D) servo regulator, 3-4 capacity modulator, 1-2 and 2-3 shift valves stuck, damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| Check balls No. 2, No. 7, No. 9 damaged, missing or not seating correctly | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specification. | |
| Shift Solenoid A (SSA) malfunction | Activate SSA using scan tool. If SSA operation cannot be felt when placing hand on SSA, install a new SSA solenoid. Inspect O-rings for damage. Repair as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| O/D servo, seal, rod damaged | Inspect for damage. Repair as required. | |
| Solenoid screen blocked or damaged | Clean or install a new screen. | |
| Pump | ||
| Porosity/cross leaks, balls missing, damaged or leaking | Inspect for porosity/leaks, balls missing. Install a new pump as required. | |
| Seal rings damaged | Inspect for damage. Repair as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| O/D Band | ||
| O/D band and reverse clutch assembly damaged, worn or assembled incorrectly | Inspect for damage. Repair as required. | |
| Intermediate One-Way Clutch (OWC) assembly damaged | Inspect for damage. Repair as required. | |
| Forward Clutch Assembly | ||
| Seals or piston damaged | Inspect for damage. Repair as required. | |
| Friction elements damaged, worn | Inspect for damage. Repair as required. | |
| Check ball stuck, damaged or not seating correctly | Inspect for damage. Repair as required. | |
| Forward clutch piston and return spring damaged | Inspect for damage. Repair as required. | |
| Input Shaft | ||
| Seals damaged | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: 3-2 SHIFT (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 224 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 324 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Direct clutch | Check pressure at direct clutch tap; refer to LINE PRESSURE CHART for specifications. If not within specification, check the main controls. | |
| Main Controls | ||
| 2-3 shift valve stuck or damaged | Inspect for damage. Repair as required. | |
| Check balls damaged or missing | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Shift Solenoid B (SSB) malfunction | Activate SSB using scan tool. If SSB operation cannot be felt when placing hand on SSB, install a new SSB solenoid. Inspect O-rings for damage. Repair as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Intermediate One-Way Clutch (OWC) | ||
| Not holding or damaged | Inspect for damage. Repair as required. | |
| Intermediate OWC retaining snap ring not seated | Inspect for damage. Repair as required. | |
| Direct Clutch Assembly | ||
| Seals or piston damaged | Inspect for damage. Repair as required. | |
| Friction element damaged, worn | Inspect for damage. Repair as required. | |
| Check ball stuck, damaged or not seating correctly | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: 2-1 SHIFT (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 225 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, shift solenoids | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 325 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Intermediate clutch | Check pressure at intermediate clutch tap; refer to LINE PRESSURE CHART for specifications. If not within specifications, check main controls and pump. | |
| Main Controls | ||
| 1-2 shift valve, 1-2 accumulator solenoid pressure regulator valve stuck, damaged or assembled wrong | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Shift Solenoid A (SSA) malfunction | Activate SSA using scan tool. If SSA operation cannot be felt when placing hand on SSA, install a new SSA solenoid. Inspect O-rings for damage. Install new as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Pump | ||
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Porosity/cross leaks | Inspect for leak/porosity. Install a new pump as required. | |
| Intermediate Clutch Assembly | ||
| Piston damaged | Inspect for damage. Repair as required. | |
| Friction elements damaged, worn | Inspect for damage. Repair as required. | |
| End clearance incorrect | Inspect and correct; refer to Transmission Assembly. | |
| Intermediate One-Way Clutch (OWC) | ||
| Damaged | Inspect for damage. Repair as required. | |
| Intermediate OWC retaining snap ring not seated | Inspect for damage. Repair as required. | |
| Planetary OWC | ||
| Not holding or damaged | Inspect for damage. Repair as required. | |
TORQUE CONVERTER CLUTCH (TCC) OPERATION CONCERNS: NO APPLY
| Possible Component | Reference/Action | |
|---|---|---|
| 240 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, Torque Converter Clutch (TCC) solenoid, Transmission Fluid Temperature (TFT) sensor, Output Shaft Speed (OSS) | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test B or Go to Pinpoint Test E . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 340 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the Transmission Range (TR) sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Incorrect Pressures | ||
| Low line pressure, low Electronic Pressure Control (EPC) pressure | Check pressure at line and EPC taps; refer to LINE PRESSURE CHART for specifications. If pressure is low, check EPC and main regulator valve. If within specifications, check the main controls. | |
| Main Controls | ||
| Solenoid pressure regulator valve, manual valve, bypass clutch control valve and plunger, converter pressure limit valve, drain back valve stuck, damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Solenoid screen blocked or damaged | Clean or install a new screen. | |
| TCC solenoid malfunction | Activate TCC solenoid using scan tool. If TCC solenoid operation cannot be felt when placing hand on TCC solenoid, install a new TCC solenoid. Inspect O-rings for damage. Repair as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Torque Converter Assembly | ||
| Leakage, friction material damaged, internal seals damaged | Inspect torque converter. Repair or install a new or remanufactured torque converter as required. | |
| Pump Assembly | ||
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Porosity/cross leaks, balls leaking | Inspect for porosity/leaks, ball missing. Install a new pump as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Input Shaft | ||
| Seals damaged | Inspect for damage. Repair as necessary. | |
TORQUE CONVERTER CLUTCH (TCC) OPERATION CONCERNS: ALWAYS APPLIED/STALLS VEHICLE
| Possible Component | Reference/Action | |
|---|---|---|
| 241 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, Torque Converter Clutch (TCC) solenoid, Transmission Fluid Temperature (TFT) sensor | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test B or Go to Pinpoint Test A . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| 341 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control | ||
| Drain back valve, TCC and plunger stuck, damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| TCC solenoid malfunction | Activate TCC solenoid using scan tool. If TCC solenoid operation cannot be felt when placing hand on TCC solenoid, install a new TCC solenoid. Inspect O-rings for damage. Repair as required. | |
| No. 7 ball incorrect seating | Inspect for damage. Repair as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Torque Converter Assembly | ||
| No end clearance | Inspect converter and install a new or remanufactured torque converter as required. | |
| Piston plate damaged or stuck to cover | If cover is heat-stained, install a new converter and determine the cause of the overheat condition. | |
| Pump Assembly | ||
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Ball missing, leaking, porosity/cross leaks | Inspect for porosity/leaks, balls missing. Install a new pump as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Input Shaft | ||
| Seals damaged | Inspect for damage. Repair as required. | |
TORQUE CONVERTER CLUTCH (TCC) OPERATION CONCERNS: CYCLING/SHUDDER/CHATTER
| Possible Component | Reference/Action | |
|---|---|---|
| 242 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, PCM, Torque Converter Clutch (TCC) solenoid, Output Shaft Speed (OSS) | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test E . Repair as required. Clear the DTCs, road test and repeat self-test. | |
| Speed control equipped vehicles | Evaluate with speed control off. | |
| 342 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Condition | Inspect transmission fluid condition. If burnt, drain transmission fluid and converter. Install new transmission fluid and transmission oil filter. Bring vehicle to normal operating temperature. Carry out Transmission Drive Cycle Test. Carry out Transmission Self-Test. If condition still exists, continue diagnostics. | |
| Main Controls | ||
| Solenoid pressure regulator valve, No. 7 check ball, bypass clutch control valve and plunger, converter pressure limit valve stuck, damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Solenoid screen blocked or damaged | Clean or install a new screen. | |
| TCC solenoid malfunction | Activate TCC solenoid using scan tool. If TCC solenoid operation cannot be felt when placing hand on TCC solenoid, install a new TCC solenoid. Inspect O-rings for damage. Repair as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Torque Converter | ||
| Excessive end clearance | Inspect converter. Install a new or remanufactured torque converter as required. | |
| Pump Assembly | ||
| Bolts not tightened to specification | Tighten bolts to specification. | |
| Porosity/cross leaks, missing balls or leaking | Inspect for porosity/leaks or missing balls. Install a new pump as required. | |
| Gaskets damaged | Inspect for damage and install a new gasket. | |
| Input Shaft | ||
| Seals damaged | Inspect for damage. Repair as required. | |
OTHER CONCERNS: NO ENGINE BRAKING IN MANUAL 2ND OR MANUAL 1ST POSITION
| Possible Component | Reference/Action | |
|---|---|---|
| 250 - ELECTRICAL ROUTINE | ||
| No electrical concerns. | ||
| 350 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the Transmission Range (TR) sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Main Controls | ||
| 3-4 shift valve, 1-2 and 2-3 shift valve, gaskets, 3-4 capacity modulator valve, stuck or damaged or assembled incorrectly | Inspect for damage. Repair as required. | |
| Overdrive (O/D) servo assembly damaged or stuck in manual 2nd only. | Inspect cover, piston and seal for damage. Repair as required. | |
| Low/Reverse servo assembly damaged or stuck in manual 1st only | Inspect cover, piston and seal for damage. Repair as required. | |
| O/D | ||
| Reverse band, manual 1st (only) damaged | Inspect for damage. Repair as required. | |
| O/D band, reverse clutch drum assembly worn or damaged (manual 2nd only) | Inspect for damage. Repair as required. | |
| Reverse Band (Manual 1st Only) | ||
| Damaged or incorrectly adjusted | Inspect for damage. Repair as required. | |
OTHER CONCERNS: SELECTOR LEVER EFFORTS HIGH
| Possible Component | Reference/Action | |
|---|---|---|
| 251 - ELECTRICAL ROUTINE | ||
| No electrical concerns. | ||
| 351 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage, Transmission Range (TR) Sensor | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the TR sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Brake Shift Interlock Actuator (BSIA) system, solenoid damaged | Refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. | |
| Manual Lever | ||
| Retaining pin damaged, nut loose, detent spring bent or damaged or park mechanism damaged | Inspect for damage. Repair as required. | |
| Main Controls | ||
| Manual valve stuck or damaged | Inspect for damage. Repair as required. | |
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
OTHER CONCERNS: EXTERNAL LEAKS
| Possible Component | Reference/Action | |
|---|---|---|
| 252 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, sensor seals leaking Transmission Range (TR), Output Shaft Speed (OSS), Vehicle Speed Sensor (VSS), if equipped, or transmission connector) | Inspect for leakage and repair as required. | |
| 352 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Case | ||
| Case vent, case porosity, case cracked | Check the vent for free breathing. Check the fluid level. Check the transmission for overheat conditions. Repair as required. | |
| Seals/Gaskets | ||
| Leakage at gaskets, seals, etc. (refer to external sealing illustration for potential leak locations) | Remove all traces of lubricant on exposed surfaces of the transmission. Check the vent for free breathing. Operate the transmission at normal temperatures and perform Leakage Inspection check. Repair as required. | |
| Other | ||
| Cooler fitting, cooler tubes pressure tap, band anchor pins | Locate the source of the leak. Repair as required. | |
OTHER CONCERNS: POOR VEHICLE PERFORMANCE
| Possible Component | Reference/Action | |
|---|---|---|
| 253 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, shift solenoids, Transmission Range (TR) sensor, Torque Converter Clutch (TCC) solenoid, Transmission Fluid Temperature (TFT) sensor | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the Powertrain Control System. Go to Pinpoint Test A , go to Pinpoint Test B or Go to Pinpoint Test C . Repair as required. Clear the DTCs, road test and repeat self-test. Also refer to Routines 241/341 Torque Converter Operation Concern: Always Applied. | |
| Engine driveability concerns | Inspect air intake/air filter system. Check the fuel system and fuel pressure. Refer to the Introduction - Gasoline Engines article. Inspect the exhaust system for restriction. Refer to EXHAUST SYSTEM article. | |
| 353 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage, Transmission Range (TR) Sensor | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the TR sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Verify Correct Shift Scheduling and Engagements | ||
| See Reference/Action | Go to the appropriate diagnostic routines. | |
| Torque Converter Clutch (TCC) Always Applied | ||
| See Reference/Action | Go to Hydraulic/Mechanical Routine 241/341. | |
| TCC | ||
| Damaged | Inspect torque converter. Install a new converter as outlined. | |
NOTE:
NVH symptoms should be identified using the diagnostic tools that are available. For a list of these tools, an explanation of their uses and a glossary of common terms, refer to NOISE, VIBRATION & HARSHNESS
article. Since it is possible any one of multiple systems may be the cause of a symptom, it may be necessary to use a process of elimination type of diagnostic approach to pinpoint the responsible system. If this is not the causal system for the symptom, refer back to NOISE, VIBRATION & HARSHNESS
article for the next likely system and continue diagnosis.
OTHER CONCERNS: NOISE/VIBRATION - FORWARD OR REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 254 - ELECTRICAL ROUTINE | ||
| No electrical concerns. | ||
| 354 - HYDRAULIC/MECHANICAL ROUTINE | ||
| For Noises/Vibrations that Change with Engine Speed | ||
| Converter components/balance weight | Locate source of disturbance. Repair as required. | |
| Fluid level (low) pump cavitation | ||
| Pump assembly | ||
| Engine drive accessories | ||
| Transmission fluid cooler tubes grounding out | ||
| Flexplate | ||
| For Noises/Vibrations that Change with Vehicle Speed | ||
| Engine mounts loose or damaged | Locate source of disturbance and repair as required. | |
Driveline concerns:
1st Gear:
|
Refer to the following shift routine(s) for further diagnosis:
|
|
2nd Gear:
|
||
3rd Gear:
|
||
4th Gear:
|
||
Reverse:
|
||
| Output shaft splines worn or damaged | ||
| Other Noises/Vibrations | ||
| Main controls, valve resonance | ||
Selector lever cable:
|
Locate source of disturbance and repair as required. | |
OTHER CONCERNS: ENGINE WILL NOT CRANK
| Possible Component | Reference/Action | |
|---|---|---|
| 255 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, engine starting system hardware, Transmission Range (TR) sensor | Carry out self-test. Refer to the Introduction - Gasoline Engines article for diagnosis and testing of the powertrain control system. Go to Pinpoint Test C . Repair and adjust as required. | |
| 355 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage, Transmission Range (TR) Sensor | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the TR sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
OTHER CONCERNS: NO PARK (P) RANGE
| Possible Component | Reference/Action | |
|---|---|---|
| 256 - ELECTRICAL ROUTINE | ||
| No electrical concerns. | ||
| 356 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage, Transmission Range (TR) Sensor | ||
| Damaged or incorrectly adjusted | Inspect and repair as required. Verify selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article. Adjust selector lever cable as necessary. After repairing selector lever cable, verify that the TR sensor is correctly adjusted. Adjust the TR sensor as necessary. Refer to Transmission Range (TR) Sensor Adjustment . | |
| Park Mechanism | ||
| Output shaft ring, park brake pawl, park pawl return spring, park rod guide cup, park pawl shaft, park pawl actuating rod, manual lever detent spring damaged or assembled incorrectly | Inspect for damage or incorrect assembly and repair as required. | |
OTHER CONCERNS: OVERHEATING
| Possible Component | Reference/Action | |
|---|---|---|
| 257 - ELECTRICAL ROUTINE | ||
| Refer to Routine 240/340, Torque Converter Operation Concern: No Apply | ||
| 357 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust transmission fluid to correct level. | |
| Condition | Inspect condition of transmission fluid. | |
| Other | ||
| Damaged, blocked or reversed cooler tubes or restriction in the transmission fluid cooler | Inspect for damage and correct installation. Repair as required. | |
| Damaged or blocked thermostatic bypass valve | A thermostatic bypass valve that is stuck closed will only allow transmission fluid to circulate through the supply and return tubes, preventing transmission fluid from circulating through the transmission fluid cooler. Refer to TRANSAXLE/TRANSMISSION COOLING article. | |
| Vehicle Concerns Causing Engine Overheating | ||
| Refer to the appropriate engine cooling article. | ||
| Main Controls | ||
| Drain back valve, torque clutch control valve, converter limit valve stuck, damaged or assembled incorrectly | Inspect for damage and repair as required. | |
| Torque Converter Clutch (TCC) | ||
| No apply | Refer to Routine 240/340. | |