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Home >> Mercury >> 2009 >> Mariner Base, 2.5 7, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 115 (Rear Drive Axle, Differential - Ford 8.8-Inch Ring Gear) >> Removal & Installation >> Differential Carrier >> Removal

Differential Carrier: Removal

WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
    WARNING: Before servicing a vehicle equipped with a fire suppression system, depower the system by following the procedure in FIRE SUPPRESSION SYSTEM article. Failure to follow the instructions may result in serious personal injury.
  1. Remove the axle shafts. For additional information, refer to Axle Shaft .
  2. CAUTION: Index-mark the position of the differential bearing caps, as arrows may not be visible. The differential bearing caps must be installed in their original locations and positions or damage to the component may occur.
  3. Remove the 4 differential bearing cap bolts and the 2 differential bearing caps.
  4. Fig 1: Identifying Differential Carrier
    GF0003097Courtesy of FORD MOTOR CO.
    CAUTION: Place a wood block between the pry bar and the axle housing to protect the machined surface from damage.
    NOTE: Index-mark the position of the differential bearing shims. The differential bearing shims must be installed in their original locations and positions.
  5. Using pry bars and wood blocks, remove the differential carrier assembly from the axle housing.
  6. Fig 2: Removing Differential Carrier Assembly From Axle Housing
    GF0000851Courtesy of FORD MOTOR CO.