Differential Carrier: Installation

WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.

Position the differential assembly in the axle housing.

Fig 1: Positioning Differential Assembly In Axle Housing

Courtesy of FORD MOTOR CO.

Install the originally removed differential bearing shim on the LH side.

Fig 2: Locating Differential Bearing Shim

Courtesy of FORD MOTOR CO.

NOTE: Apply pressure toward the LH side to make sure the LH differential bearing cap is seated.

Install the LH differential bearing cap and loosely install the differential bearing cap bolts.

Fig 3: Identifying LH Differential Bearing Cap And Bolts

Courtesy of FORD MOTOR CO.

Install the original differential bearing shim on the RH side.

Fig 4: Identifying Differential Bearing Shim

Courtesy of FORD MOTOR CO.

Using the special tool, fully seat the differential bearing shims.

Fig 5: Seating Differential Bearing Shims Using Special Tool

Courtesy of FORD MOTOR CO.

Install the RH side differential bearing cap and tighten the LH side and RH side differential bearing cap bolts.
- Tighten to 114 Nm (84 lb-ft).

Fig 6: Identifying Differential Bearing Cap And Differential Bearing Cap Bolts

Courtesy of FORD MOTOR CO.

Rotate the differential assembly to make sure it rotates freely.
Measure the ring and pinion backlash.

WARNING: If the vehicle is equipped with a fire suppression system, repower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM article. Failure to follow these instructions may result in serious personal injury.

Install the axle shafts. For additional information, refer to Axle Shaft .