Vacuum Hose Repair - Mini-Tube
WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Vacuum Pump Kit | 416-D002 (D95L-7559-A) or equivalent |
- Measure the length of the damaged area of the mini-tube vacuum hose.
- Cut a piece of standard 1/8-inch inner diameter vacuum hose approximately 25 mm (1 in) longer than the damaged area of the mini-tube vacuum hose.
- Cut off the mini-tube vacuum hose on each side of the damaged area.
- Dip the mini-tube hose ends in commercially available paint thinner containing Methyl Ethyl Ketone (MEK). This solvent will seal the mini-tube in the vacuum hose.
- Insert the ends of the mini-tube vacuum hose approximately 9 mm (3/8 in) into the ends of the standard 1/8-inch repair vacuum hose section.
- Shake the repair joint after assembly to make sure the solvent is dispersed and the vacuum line is not plugged.
- Test the system for a vacuum leak in the repair area.
- Use the vacuum pump or equivalent.
WARNING:
Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.