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Home >> Mercury >> 2009 >> Mariner 4WD L4-2.5L >> Repair and Diagnosis >> Transmission and Drivetrain >> Drive Axles, Bearings and Joints >> Axle Shaft Assembly >> Service and Repair >> Front Drive Halfshafts >> Intermediate Shaft

Intermediate Shaft




Intermediate Shaft













Removal and Installation

1. NOTE: If removing the intermediate shaft in order to repair a separate component, it should only be removed as an assembly with the RH front drive halfshaft.

Remove the RH halfshaft. For additional information, refer to Halfshaft [1][2]Front Drive Halfshafts.

2. Remove the 2 intermediate shaft bearing retainer nuts.
- To install, tighten to 27 Nm (20 lb-ft).

3. Remove the intermediate shaft.

4. NOTICE: On All-Wheel Drive (AWD) vehicles, the Power Transfer Unit (PTU) seal must be replaced everytime the intermediate shaft is removed.

To install, reverse the removal procedure.
- Apply a thin coat of the specified grease to the splines of the intermediate shaft.

5. Check and fill the transaxle fluid as necessary.