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Home >> Mercury >> 2008 >> Milan Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 9 (Electronic Engine Controls - 2.3L) >> Removal And Installation >> Crankshaft Position (CKP) Sensor >> Installation

Crankshaft Position (CKP) Sensor: Installation

WARNING: This page is about a different variant/trim than selected.
    NOTE: Only hand-tighten the bolt or damage to the front cover can occur.
  1. Install a 6 mm (0.23 in) x 18 mm (0.7 in) standard bolt in the crankshaft pulley.
    2. Fig 1: Locating Crankshaft Pulley Bolts
    GF0024510Courtesy of FORD MOTOR CO.
    NOTE: Whenever the CKP sensor is removed, a new one must be installed using the alignment tool supplied with the new part.
  2. Install the CKP sensor and the 2 bolts.
    • Do not tighten the bolts at this time.
    3. Fig 2: Locating CKP Sensor Bolts
    GF0024078Courtesy of FORD MOTOR CO.
    NOTE: The CKP sensor alignment tool is supplied with the new sensor and is not available separately.
  3. Adjust the CKP sensor with the alignment tool.
    • Tighten the 2 CKP bolts to 7 Nm (62 lb-in).
    4. Fig 3: Locating CKP Sensor Bolts
    GF0009614Courtesy of FORD MOTOR CO.
  4. Connect the CKP sensor electrical connector.
  5. Remove the 6 mm (0.23 in) bolt from the crankshaft pulley.
  6. Install the cylinder block plug.
    • Tighten to 20 Nm (177 lb-in).
  7. Install the 6 pin-type retainers (4 shown) and the RH splash shield.
    8. Fig 4: Locating Splash Shield Pin-Type Retainers
    G04684103Courtesy of FORD MOTOR CO.
  8. Install the 4 screws and position the RH fender splash shield aside.
    9. Fig 5: Locating RH Fender Splash Shield Screws
    G04684102Courtesy of FORD MOTOR CO.
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