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Home >> Mercury >> 2008 >> Milan Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Clutch System) >> Removal And Installation >> Clutch Disc and Pressure Plate >> Installation

Clutch Disc and Pressure Plate: Installation

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  1. Apply a very small amount of grease in the clutch disc hub. Wipe off excess grease to avoid contaminating the clutch disc and affecting clutch function.
  2. Using a suitable clutch disc aligner, position the clutch disc on the flywheel.
    Item Part Number Description
    1 - Transaxle side
    2 - Engine side
  3. Fig 1: Identifying Transaxle Side & Engine Side
    GF0029934Courtesy of FORD MOTOR CO.
  4. Position the clutch pressure plate on the flywheel and to the dowels. Install the 6 clutch pressure plate bolts.
    • Tighten the bolts one turn at a time in a star pattern. Tighten to 29 Nm (21 lb-ft).
  5. Fig 2: Locating Clutch Pressure Plate On Flywheel
    GF0029935Courtesy of FORD MOTOR CO.
  6. Apply a small amount of grease to:
    • the clutch release fork fingers.
    • the clutch release fork spring.
    • the guide tube.
    • the clutch slave cylinder end that contacts the release fork.
  7. Install the clutch release bearing and the clutch release fork.
  8. NOTE: Apply a very small amount of grease to the transmission input shaft end and on the splines.
  9. Install the transaxle. For additional information, refer to MANUAL TRANSAXLE/TRANSMISSION article.