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Home >> Mercury >> 2008 >> Milan Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Engine - 2.3L) >> In-Vehicle Servicing >> Timing Drive Components >> Removal

Timing Drive Components: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: Do not loosen or remove the crankshaft pulley bolt without first installing the special tools as instructed in this procedure. The crankshaft pulley and the crankshaft timing sprocket are not keyed to the crankshaft. The crankshaft, the crankshaft sprocket and the pulley are fitted together by friction, using diamond washers between the flange faces on each part. For that reason, the crankshaft sprocket is also unfastened if the pulley bolt is loosened. Before any repair requiring loosening or removal of the crankshaft pulley bolt, the crankshaft and camshafts must be locked in place by the special service tools, otherwise severe engine damage can occur.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the engine front cover. For additional information, refer to Engine Front Cover .
  3. Remove the timing chain tensioner.
    1. Compress the timing chain tensioner and insert a paper clip into the hole to retain the tensioner.
    2. Remove the 2 bolts and timing chain tensioner.
  4. Fig 1: Locating Timing Chain Tensioner Bolt
    GF0024079Courtesy of FORD MOTOR CO.
  5. Remove the timing chain tensioner arm.
  6. Fig 2: Locating RH Timing Chain Guide
    G03897778Courtesy of FORD MOTOR CO.
  7. Remove the timing chain.
  8. Fig 3: Locating Timing Chain
    GF0028718Courtesy of FORD MOTOR CO.
  9. Remove the 2 bolts and the timing chain guide.
  10. Fig 4: Identifying Bolts And LH Timing Chain Guide
    G03897780Courtesy of FORD MOTOR CO.
    NOTE: The Camshaft Alignment Plate is for camshaft alignment only. Using this tool to prevent engine rotation can result in engine damage.
  11. Using the flats on the camshaft to prevent camshaft rotation, remove the bolt and the exhaust camshaft sprocket.
  12. Fig 5: Locating Bolt And Exhaust Camshaft Sprocket
    GF0028719Courtesy of FORD MOTOR CO.
    NOTE: The Camshaft Alignment Plate is for camshaft alignment only. Using this tool to prevent engine rotation can result in engine damage.
  13. Using the flats on the camshaft to prevent camshaft rotation, remove the bolt and the camshaft phaser and sprocket.
  14. Fig 6: Locating Intake Camshaft Phaser And Sprocket Bolt
    GF0028720Courtesy of FORD MOTOR CO.