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Pinpoint Test V: Dual Generator Lower Circuit Fault Detected (P1149)

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. V1 CHECK THE LOWER GENERATOR 1 CIRCUIT FOR A SHORT TO VOLTAGE 
    • Key in OFF position.
    • Disconnect: PCM C1381c.
    • Disconnect: Lower Generator C1251a.
    • Key in ON position.
    • With the key ON, engine OFF, measure the voltage between the PCM C1381c pin 4, circuit 1185 (YE), harness side and ground.
      Fig 1: Checking Lower Generator 1 Circuit For A Short To Voltage
      G03890341Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 0 volts? 
    • Yes  : REPAIR the I circuit 1185 (YE). CLEAR the DTCs. REPEAT the self-test. TEST the system for normal operation.
    • No  : GO to V2.
  2. V2 CHECK THE LOWER GENERATOR I CIRCUIT 
    • Key in OFF position.
    • Connect: Lower Generator C1251a.
    • Connect: PCM C1381c.
    • Key in START position.
      NOTE: After starting the engine, wait at least 2 minutes for the glow plugs to stop cycling.

      With the key ON engine running, measure the voltage between the C1251a pin 1, I circuit 1185 (YE), harness side and ground.

    • Is the voltage greater than 0 volts? 
    • Yes  : GO to  V4.
    • No  : GO to V3.
  3. V3 CHECK THE PCM OPERATION 
    • Key in OFF position.
    • Connect: PCM C1381c.
    • Key in ON position.
    • With the key ON, engine OFF and the lower generator C1251a still disconnected, carry out a glow plug test with the diagnostic tool (See INTRODUCTION -- 6.0L DIESEL article for test procedures). Measure the voltage at the lower generator C1251a pin 1, I circuit 1185 (YE) harness side and ground while carrying out the glow plug test.
      Fig 2: Measuring Voltage Between Connector And Ground
      G03890314Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 0 volts with the glow plugs on? 
    • Yes  : GO to V4.
    • No  : INSTALL a new lower generator. REFER to GENERATOR AND REGULATOR . CLEAR the DTCs. REPEAT the self-test. TEST the system for normal operation.
  4. V4 CHECK FOR CORRECT PCM OPERATION 
    • Disconnect all the PCM connectors.
    • Check for:
      • corrosion
      • pushed-out pins
    • Connect all the PCM connectors and make sure they seat correctly.
    • Operate the system and verify the concern is still present.
    • Is the concern still present? 
    • Yes  : INSTALL a new PCM. REFER to ELECTRONIC ENGINE CONTROLS - DIESEL ENGINE . CLEAR the DTCs. REPEAT the PCM self-test. TEST the system for normal operation.
    • No  : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test. TEST the system for normal operation.