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Home >> Mercury >> 2008 >> Milan Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 754 (Fuel Tank And Fuel Lines - F-150 & Mark LT) >> Removal And Installation >> Fuel Level Sensor >> Installation >> All vehicles

All vehicles

WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Route the fuel level sensor wire through the center of the fuel pump module.
  2. Fig 1: Locating Fuel Level Sensor Wire
    GF0004235Courtesy of FORD MOTOR CO.


  1. Slide the heat shrink tube onto the wire harness and connect the electrical connector.
  2. Fig 1: Identifying Heat Shrink Tube
    GF0004238Courtesy of FORD MOTOR CO.
    WARNING: Do not use an open flame to heat the heat shrink tube, use a heat gun only. Failure to follow these instructions may result in personal injury.
  3. Using a heat gun, heat the heat shrink tube.
  4. Fig 2: Locating Heat Shrink Tube
    GF0004239Courtesy of FORD MOTOR CO.
  5. Wrap the fuel level sensor wire around the fuel pump module wire harness to make sure the wire will not interfere with the movement of the fuel gauge sending unit float arm.
  6. Fig 3: Locating Fuel Pump Module Wire Harness
    GF0004240Courtesy of FORD MOTOR CO.
  7. Install the fuel pump module. For additional information, refer to Fuel Pump Module  in this article.
  8. Install the fuel tank. For additional information, refer to Fuel Tank  .