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Home >> Mercury >> 2008 >> Milan Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 621 (Accessory Drive System - 3.0L (4V)) >> Removal And Installation >> Accessory Drive Belt Idler Pulley >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

    All pulleys 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the 4 screws and position the RH fender splash shield aside.
    Fig 1: Locating RH Fender Splash Shield Screws
    G04684102
  3. Remove the 6 pin-type retainers and the RH splash shield.
  4. Using a suitable belt tensioner release tool, rotate the accessory drive belt tensioner counterclockwise and remove the accessory drive belt.

    5. Grooved pulley 

  5. Remove the bolt and the accessory drive belt idler pulley.
    • To install, tighten to 25 Nm (18 lb-ft).

    6. Non-grooved pulley 

  6. Remove the bolt and the accessory drive belt idler pulley.
    • To install, tighten to 48 Nm (35 lb-ft).

    7. All pulleys 

  7. To install, reverse the removal procedure.
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