LEMON Manuals: Even more car manuals for everyone
Home >> Mercury >> 2008 >> Milan Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 620 (Accessory Drive System - 2.3L) >> Removal And Installation >> Accessory Drive Belt Idler Pulley >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Milan and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

    All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the 4 screws and position the RH fender splash shield aside.
    Fig 1: Locating RH Fender Splash Shield Screws
    G04684102Courtesy of FORD MOTOR CO.
  3. Remove the 6 pin-type retainers and the RH splash shield.
  4. Early build vehicles 

  5. Using the pulley bolt, rotate the accessory drive belt tensioner clockwise and remove the accessory drive belt from the idler pulley.
    Fig 2: Locating Pulley Bolt - Early Build
    G04681283Courtesy of FORD MOTOR CO.
  6. Late build vehicles 

  7. Using the hex feature, rotate the accessory drive belt tensioner clockwise and remove the accessory drive belt from the idler pulley.
    Fig 3: Locating Pulley Bolt - Late Build
    G04681284Courtesy of FORD MOTOR CO.
  8. All vehicles 

  9. Loosen the bolt and remove the accessory drive belt idler pulley.
    • To install, tighten to 48 Nm (35 lb-ft).
  10. To install, reverse the removal procedure.