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Home >> Mercury >> 2008 >> Milan Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 56 (Starting System -- Diesel Engine -- F250-F550 Super Duty 6.0L) >> Diagnosis And Testing >> Starting System >> Component Tests >> Starter Motor - No-Load Test >> Starter Motor No-Load Test Results

Starter Motor No-Load Test Results

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
STARTER MOTOR NO-LOAD TEST RESULTS

Test Result Probable Source Action to Take
  • Normal Current and Speed
  • Cranking motor OK.
  • RECHECK the battery, switches and wiring, including voltage drop tests, if cranking motor operation on the engine is slow or sluggish.
  • Current Flow with Test Circuit Switch Open
  • Solenoid contacts stuck closed.
  • CARRY OUT the Starter Solenoid Component Test.
  • Failure to Operate with Very Low or No Current
  • Open solenoid winding.
  • CARRY OUT the Starter Solenoid Component Test.
 
  • Open field circuit.
  • INSTALL a new starter motor.
 
  • Open armature coil(s) or high insulation between commutator bars.
  • INSTALL a new starter motor.
 
  • Broken brush spring(s) or worn brushes.
  • INSTALL a new starter motor.
  • Failure to Operate with High Current
  • Frozen bearing, or other damage to drivetrain.
  • INSTALL a new starter motor.
 
  • Direct ground in terminals or fields.
  • INSTALL a new starter motor.
  • Low Speed with High Current
  • Excessive friction in bushings or gear reduction unit, bent armature shaft or loose pole shoe, bent driveshaft.
  • INSTALL a new starter motor.
 
  • Shorted armature.
  • INSTALL a new starter motor.
 
  • Grounded armature or fields.
  • INSTALL a new starter motor.
  • Low Speed with Normal (or Low) Current
  • High internal electrical resistance caused by poor connections, defective leads or dirty commutator.
  • INSTALL a new starter motor.
 
  • Open solenoid winding.
  • CARRY OUT the Starter Solenoid Component Test.
 
  • Open field circuit.
  • INSTALL a new starter motor.
 
  • Open field circuit.
  • INSTALL a new starter motor.
 
  • Broken brush spring(s) or worn brushes.
  • INSTALL a new starter motor.
  • High Speed with High Current
  • Shorted fields.
  • INSTALL a new starter motor.