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Home >> Mercury >> 2008 >> Milan Base, 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 362 (HVAC Auxiliary Control System - (Hybrid)) >> Removal And Installation >> Auxiliary Evaporator Outlet and Inlet Line - Front >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Mariner and 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system, except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Recover the refrigerant. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .
  3. Remove the 2 front auxiliary evaporator outlet and inlet line front fitting nuts and disconnect the fittings.
    • Discard the O-ring seals.
    • To install, tighten to 8 Nm (71 lb-in).
  4. Disconnect the 2 front auxiliary evaporator outlet and inlet line rear fitting nuts and disconnect the fittings.
    • Discard the O-ring seals.
    • To install, tighten to 8 Nm (71 lb-in).
  5. Remove the front auxiliary evaporator outlet and inlet line bracket bolt and the front auxiliary evaporator outlet and inlet lines.
    • To install, tighten to 6 Nm (53 lb-in).
  6. Remove the auxiliary line bracket nut and detach the bracket.
  7. Remove the 2 auxiliary line bracket retainers and the front auxiliary evaporator outlet and inlet lines.
    Fig 1: Removing Auxiliary Line Bracket Retainer
    G04621682Courtesy of FORD MOTOR CO.
  8. To install, reverse the removal procedure.
  9. Evacuate, leak test and charge the refrigerant system. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .