Removal and Installation

WARNING: This page is about a different car, the 2011 Mercury Milan and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

All idler pulleys

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING article.
Remove the 4 screws and position the RH fender splash shield aside.

Fig 1: Locating RH Fender Splash Shield Mounting Screws
Courtesy of FORD MOTOR CO.
Remove the 6 pin-type retainers and the RH splash shield.
Using the hex feature, rotate the accessory drive belt tensioner clockwise and remove the accessory drive belt from the idler pulley.

Fig 2: Rotating Accessory Drive Belt Tensioner Clockwise Using Hex Feature
Courtesy of FORD MOTOR CO.

Smooth idler pulley
Loosen the bolt and remove the accessory drive belt idler pulley.
- To install, tighten to 25 Nm (18 lb-ft).
Grooved idler pulley

NOTE: The grooved accessory drive belt idler pulley and bracket must be replaced as a complete unit.

Remove the 2 bolts and the grooved accessory drive belt idler pulley and bracket.
- To install, tighten to 25 Nm (18 lb-ft).
To install, reverse the removal procedure.