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Pinpoint Test D: A Chime Does Not Operate Correctly-Air Bag Warning Tone

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. D1 CHECK THE AIR BAG WARNING INDICATOR OPERATION 
    • Key in OFF position.
    • Key in ON position.
    • Does the air bag warning indicator illuminate? 
    • Yes  : GO to D2.
    • No  : REFER to INSTRUMENT CLUSTER to continue diagnosis of the air bag warning indicator.
  2. D2 CHECK THE EXTERNAL CHIME REQUEST PID 
    • Key in ON position.
    • Enter the following diagnostic mode on the diagnostic tool: Instrument Cluster Chime Request PID.
    • Monitor the instrument cluster chime request PID.
    • Does the PID indicate ON? 
    • Yes  : GO to D3.
    • No  : GO to  D5.
  3. D3 CHECK FOR A FAULTY RESTRAINT CONTROL MODULE (RCM) 
    • Disconnect: RCM C2041.
    • Does the PID still read ON? 
  4. D4 CHECK CIRCUIT 1083 (LB/BK) FOR A SHORT TO GROUND 
    • Disconnect: Instrument Cluster C220a.
    • Measure the resistance between instrument cluster C220a-6, circuit 1083 (LB/BK), harness side and ground.
      Fig 1: Checking Circuit 1083 (LB/BK) For Short To Ground
      G03924795Courtesy of FORD MOTOR CO.
    • Is the resistance greater than 10,000 ohms? 
    • Yes  : GO to D5.
    • No  : REPAIR the circuit. TEST the system for normal operation.
  5. D5 VERIFY THE SYMPTOM 
    • Key in OFF position.
    • Connect: Instrument Cluster C220a.
    • Connect: RCM C2041.
    • Key in ON position.
    • Is the symptom still present? 
    • Yes  : GO to D6.
    • No  : The system is working correctly.
  6. D6 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION 
    • Disconnect all the instrument cluster connectors.
    • Check for:
    • corrosion
    • pushed-out pins
    • Connect all the instrument cluster connectors and make sure they seat correctly.
    • Operate the system and verify the concern is still present.
    • Is the concern still present? 
    • Yes  : INSTALL a new instrument cluster. REFER to INSTRUMENT CLUSTER . TEST the system for normal operation.
    • No  : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.