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Home >> Mercury >> 2008 >> Milan Base, 2.3 Z, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Engine - 3.0L (4V)) >> In-Vehicle Servicing >> Exhaust Manifold - RH, All Wheel Drive (AWD) >> Installation

Exhaust Manifold - RH, All Wheel Drive (AWD): Installation

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  1. Install 6 new RH exhaust manifold studs.
    • Tighten to 12 Nm (106 lb-in).
  2. Fig 1: Locating Exhaust Manifold Studs
    G03898429Courtesy of FORD MOTOR CO.
    NOTE: The catalytic converter heat shield must be positioned up into the engine compartment prior to installing the power steering rack heat shield.
  3. Position the catalytic converter heat shield into the engine compartment.
  4. Install the power steering rack heat shield and the 2 bolts.
    • Tighten to 15 Nm (133 lb-in).
  5. Fig 2: Identifying Power Steering Rack Shield & Bolts
    GF0028927Courtesy of FORD MOTOR CO.
  6. Install a new gasket, the RH exhaust manifold and 6 new nuts.
    • Tighten to 20 Nm (177 lb-in) in the sequence shown.
  7. Fig 3: Identifying Tightening Sequence Of RH Exhaust Manifold Nuts
    GF0028929Courtesy of FORD MOTOR CO.
  8. Install the RH catalytic converter. For additional information, refer to EXHAUST SYSTEM article.
  9. Install the EGR tube. For additional information, refer to ENGINE EMISSION CONTROL - 3.0L (4V) article.