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Home >> Mercury >> 2008 >> Milan Base, 2.3 Z, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Engine - 3.0L (4V)) >> In-Vehicle Servicing >> Camshafts - RH >> Installation

Camshafts - RH: Installation

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  1. Position the VCT actuator onto the intake camshaft.
    • Install the bolt finger-tight.
  2. Fig 1: Locating VCT Actuator Onto Intake Camshaft
    GF0028903Courtesy of FORD MOTOR CO.
    NOTE: The camshafts must be installed in the neutral position or damage to the engine may occur.
  3. Lubricate the camshafts with clean engine oil and carefully position the camshafts onto the cylinder head.
    • Align the camshafts in the neutral position as shown.
  4. Fig 2: Locating RH Camshafts Position
    GF0028895Courtesy of FORD MOTOR CO.
    NOTE: The camshaft caps must be installed in their original positions or damage to the engine may occur.
    NOTE: Do not install the camshaft bearing thrust caps until all of the camshaft bearing caps have been installed or damage to the thrust caps may occur.
    NOTE: Lubricate the bearing surfaces of the camshaft bearing caps with clean engine oil.
  5. Install the camshaft bearing caps.
    • Loosely install the bolts.
  6. Fig 3: Locating Camshaft Bearing Caps
    GF0028911Courtesy of FORD MOTOR CO.
    NOTE: Lubricate the bearing surfaces of the camshaft bearing thrust caps with clean engine oil.
  7. Install the camshaft bearing thrust caps.
    • Loosely install the bolts.
  8. Fig 4: Locating Camshaft Bearing Thrust Caps
    GF0028912Courtesy of FORD MOTOR CO.
  9. Tighten the camshaft bearing cap bolts in the sequence shown to 10 Nm (89 lb-in).
  10. Fig 5: Tightening Camshaft Bearing Cap Bolts In Sequence
    GF0041313Courtesy of FORD MOTOR CO.
    NOTE: Do not allow the camshaft to rotate from the neutral position while tightening the Variable Camshaft Timing (VCT) actuator bolt or damage to the engine may occur.
    NOTE: Install a 3/8-in ratchet and extension into the D-slot on the rear of the intake camshaft to hold the camshaft in place for tightening of the VCT actuator bolt.
  11. Tighten the VCT actuator bolt to 40 Nm (30 lb-ft) plus an additional 90 degrees.
  12. Fig 6: Locating VCT Actuator And Bolt
    GF0028908Courtesy of FORD MOTOR CO.
  13. Install the timing drive components. For additional information, refer to Timing Drive Components .