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Home >> Mercury >> 2008 >> Milan Base, 2.3 Z, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 15 (Manual Transaxle/Transmission And Clutch - General Information) >> Diagnostic Tests >> Manual Transaxle and Clutch >> Pinpoint Tests >> Pinpoint Test D: Clutch Pedal Pulsation >> Pinpoint Test D: Clutch Pedal Pulsation

Pinpoint Test D: Clutch Pedal Pulsation

WARNING: This page is about a different variant/trim than selected.
  1. D1 CHECK THE CLUTCH PEDAL PULSATION 
    • Start engine.
    • With the transmission in NEUTRAL, slowly press the clutch pedal.
    • Does the clutch pedal pulsate while being pressed? 
    1. YES  : Go to  D2.
    2. NO  : VERIFY customer concern.
  2. D2 INSPECT THE PRESSURE PLATE BOLTS 
    • Inspect the pressure plate-to-flywheel bolts.
    • Are any of the pressure plate-to-flywheel bolts loose? 
    1. YES  : TIGHTEN or INSTALL new bolts. REFER to CLUTCH article. TEST the system for normal operation.
    2. NO  : Go to  D3.
  3. D3 INSPECT THE CLUTCH PRESSURE PLATE 
    • Remove the clutch pressure plate. Refer to CLUTCH article.
    • Inspect the clutch pressure plate for wear or damage.
    • Are there any signs of damage present on the clutch pressure plate? 
    1. YES  : INSTALL a new clutch pressure plate. REFER to CLUTCH article. TEST the system for normal operation.
    2. NO  : Go to  D4.
  4. D4 INSPECT THE CLUTCH DISC 
    • Check the clutch disc for wear or damage.
    • Is the clutch disc OK? 
    1. YES  : Go to  D5.
    2. NO  : INSTALL a new clutch disc. REFER to CLUTCH article. TEST the system for normal operation.
  5. D5 INSPECT THE FLYWHEEL 
    • Inspect the flywheel for wear or damage.
    • Is flywheel OK? 
    1. YES  : VERIFY customer concern.
    2. NO  : TIGHTEN or INSTALL a new flywheel as necessary. REFER to ENGINE - 2.3L article, ENGINE - 3.0L (4V) article or ENGINE - 3.5L article. TEST the system for normal operation.