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Home >> Mercury >> 2008 >> Milan Base, 2.3 Z, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1422 (Automatic Transmission Cooler - Transaxle/Transmission Cooling) >> Removal And Installation >> Transmission Fluid Cooler Tubes - Aisin AW21 >> Installation

Transmission Fluid Cooler Tubes - Aisin AW21: Installation

WARNING: This page is about a different car, the 2009 Mercury Milan, 2009 Lincoln MKZ, and 2009 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new O-rings on the transmission fluid cooler tubes.
    2. Fig 1: Locating O-Rings
    GF0029859Courtesy of FORD MOTOR CO.
  2. Install the transmission fluid cooler tubes.
    • Tighten to 10 Nm (89 lb-in).
    3. Fig 2: Locating Transmission Fluid Cooler Tube Bolts
    GF0029624Courtesy of FORD MOTOR CO.
  3. Position the transmission fluid cooler tubes in place and install the retainer.
    4. Fig 3: Locating Transmission Fluid Cooler Tubes Retainers
    GF0029858Courtesy of FORD MOTOR CO.
  4. Install the transmission fluid cooler tubes in the retainers.
    5. Fig 4: Locating Transmission Fluid Cooler Tubes Retainers
    GF0029857Courtesy of FORD MOTOR CO.
    NOTE: The power steering hose is routed between the 2 transmission fluid cooler hoses.
  5. Position the transmission fluid cooler hoses in place.
    6. Fig 5: Locating Transmission Fluid Cooler Hoses
    GF0029860Courtesy of FORD MOTOR CO.
    NOTE: Use care not to overstretch or extend the hose clamps as damage may occur to the hose clamp and cause a leak.
    NOTE: The hose clamps are held on the hose with a special epoxy. Damage may occur to the hose if the clamp is removed from the hose. If the clamp or hose is damaged, install a new fluid cooler tube.
  6. Connect the transmission fluid cooler hoses to the transmission fluid cooler tubes.
    7. Fig 6: Locating Transmission Fluid Cooler Hoses
    GF0028938Courtesy of FORD MOTOR CO.
  7. Install the lower transmission fluid cooler tube in the radiator.
    • Tighten to 30 Nm (22 lb-ft).
    8. Fig 7: Locating Lower Transmission Fluid Cooler Tube
    GF0029856Courtesy of FORD MOTOR CO.
  8. Install the front splash shield.
    1. Position the splash shield in place and install the 2 screws.
    2. Install the 4 retainers.
    3. Install the 4 bolts.
    9. Fig 8: Identifying Front Splash Shield Screws, Bolts And Retainers
    GF0029855Courtesy of FORD MOTOR CO.
  9. If equipped, install the bolts and the splash shield.
    10. Fig 9: Locating Underbody Cover Screws
    G04681462Courtesy of FORD MOTOR CO.
  10. Install the upper transmission fluid cooler tube in the radiator.
    • Tighten to 30 Nm (22 lb-ft).
    11. Fig 10: Locating Upper Transmission Fluid Cooler Tube
    GF0029854Courtesy of FORD MOTOR CO.
  11. Remove the transmission fluid fill plug.
    12. Fig 11: Locating Fluid Fill Plug
    GF0029620Courtesy of FORD MOTOR CO.
    NOTE: Transmission fluid level at normal operating temperature is between the top 2 marks on the fluid level indicator.
  12. Check the transmission fluid level and add transmission fluid as necessary.
    13. Fig 12: Locating Temperature Marks On Fluid Level Indicator
    GF0029622Courtesy of FORD MOTOR CO.
  13. Install the transmission fluid fill plug.
    • Tighten to 39 Nm (29 lb-ft).
    14. Fig 13: Locating Fluid Fill Plug
    GF0029620Courtesy of FORD MOTOR CO.
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