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Home >> Mercury >> 2008 >> Milan Base, 2.3 Z, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1384 (Engine Cooling System) >> Removal And Installation >> Coolant Pump - 3.0L >> Installation

Coolant Pump - 3.0L: Installation

WARNING: This page is about a different car, the 2009 Mercury Milan, 2009 Lincoln MKZ, and 2009 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Connect the coolant pump-to-thermostat housing hose and reposition the clamp.
  2. Position the coolant pump assembly and install the 3 bolts.
    • Tighten to 10 Nm (89 lb-in).
    • Tighten the 3 bolts an additional 90 degrees.
  3. Connect the coolant pump-to-engine hose and the heater hose.
    4. NOTE: Failure to use the correct Camshaft Pulley Installer, assembled as shown in the illustration, will result in damage to the coolant pump pulley and/or the Camshaft Pulley Installer.
  4. Install the Camshaft Pulley Installer on the camshaft as shown in the illustration.
    • Adjust the collar on the Camshaft Pulley Installer to get the best thread engagement in the rear of the camshaft.
    5. Fig 1: Installing Special Tool On Camshaft
    GF0024245Courtesy of FORD MOTOR CO.
    NOTE: Failure to use the correct Power Steering Pump Pulley Installer, Camshaft Pulley Installer and Water Pump Pulley Spacer assembled as shown in the illustration, will result in damage to the coolant pump pulley and/or the Power Steering Pump Pulley Installer, Camshaft Pulley Installer and Water Pump Pulley Spacer.
    NOTE: Only the roller collared nut from the Power Steering Pump Pulley Installer is used on the Camshaft Pulley Installer.
  5. Position the coolant pump pulley over the previously installed Camshaft Pulley Installer on the end of the camshaft. Install the Camshaft Pulley Installer, Water Pump Pulley Spacer and the Power Steering Pump Pulley Installer as shown in the illustration.
    • Using the Camshaft Pulley Installer, Water Pump Pulley Spacer and the Power Steering Pump Pulley Installer, install the coolant pump pulley flush with the end of the camshaft.
    6. Fig 2: Installing Coolant Pump Pulley Using Special Tools (211-185, 303-458, 303-459)
    GF0024246Courtesy of FORD MOTOR CO.
  6. Install the coolant pump belt. For additional information, refer to ACCESSORY DRIVE - 3.0L (4V) .
  7. Fill and bleed the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
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