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Home >> Mercury >> 2008 >> Milan Base, 2.3 Z, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1368 (Drive Axle - Front Drive HALFSHAFTS) >> Removal And Installation >> Halfshaft >> Removal

Removal And Installation: Halfshaft: Removal

WARNING: This page is about a different car, the 2009 Mercury Milan, 2009 Lincoln MKZ, and 2009 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure may result in major service expense. New parts must be installed with the same part numbers or equivalent part, if replacement is necessary. Do not use a replacement part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts.

RH and LH halfshafts 

  1. Remove the front tire and wheel. For additional information, refer to WHEELS AND TIRES article.
    2. NOTE: Apply the brake to keep the halfshaft from rotating.
  2. Remove and discard the front wheel hub nut.
  3. Remove wheel speed sensor harness bracket-to-wheel knuckle bolt.
  4. Remove the wheel speed sensor bolt and position the wheel speed sensor aside.
  5. Remove the brake flexible hose bracket-to-wheel knuckle bolt.
    6. CAUTION: Do not breathe dust or use compressed air to blow dust from storage containers or friction components. Remove dust using government-approved techniques. Friction component dust may be a cancer and lung disease hazard. Exposure to potentially hazardous components may occur if dusts are created during repair of friction components, such as brake pads and clutch discs. Exposure may also cause irritation to skin, eyes and respiratory tract, and may cause allergic reactions and/or may lead to other chronic health effects. If irritation persists, seek medical attention or advice. Failure to follow these instructions may result in serious personal injury.
    NOTE: Do not allow the brake caliper to hang from the brake hose or damage to the hose can occur.
  6. Remove the 2 brake caliper anchor plate bolts and position the caliper and anchor plate assembly aside.
    • Support the caliper using mechanic's wire.
  7. Remove and discard the upper ball joint nut.
  8. Using the Steering Arm Remover, separate the upper ball joint from the wheel knuckle.
    9. Fig 1: Identifying Special Tool 211-003
    G04679686Courtesy of FORD MOTOR CO.
  9. Remove and discard the damper fork-to-front lower arm bolt and flagnut.
  10. Using the Front Wheel Hub Remover, separate the halfshaft from the wheel hub.
    11. Fig 2: Identifying Special Tool 205-D070
    G00480772Courtesy of FORD MOTOR CO.
  11. Remove the pin-type retainers and position the splash shield aside.
    12. Fig 3: Locating Pin Type Retainers
    G00480773Courtesy of FORD MOTOR CO.

    RH halfshaft 

  12. Use a brass drift to strike the RH halfshaft in the indicated area and separate the RH halfshaft from the intermediate shaft.
    13. Fig 4: Locating Strike Area For Brass Drift
    G04679747Courtesy of FORD MOTOR CO.

    LH halfshaft 

  13. Using the Halfshaft Remover and Slide Hammer, separate the halfshaft from the transmission.
    14. Fig 5: Identifying Special Tools (100-001, 205-832)
    G06065036Courtesy of FORD MOTOR CO.

    RH and LH halfshafts 

  14. Position the damper fork and halfshaft forward of the front lower arm and remove the halfshaft.
    15. Fig 6: Identifying Damper Fork And Halfshaft
    G00480774Courtesy of FORD MOTOR CO.
  15. Remove and discard the stub shaft circlip (LH) or the intermediate shaft circlip (RH).
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