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Home >> Mercury >> 2008 >> Milan Base, 2.3 Z, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1348 (Tires & Wheels) >> Diagnostic Tests >> Wheels And Tires >> Component Tests >> Match Mounting

Match Mounting

WARNING: This page is about a different car, the 2009 Mercury Milan, 2009 Lincoln MKZ, and 2009 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Road Force® values in illustrations are shown in pounds.

Match mounting is a technique used to reduce radial and lateral run outs on wheel and tire assemblies. Excessive runout is a source of ride quality complaints and match mounting can be used to minimize the runout. Match mounting can be accomplished by changing the position of the tire on the wheel or by changing the position of the wheel and tire assembly on the hub.

  1. Remove the wheel and tire. Refer to WHEEL AND TIRE .
  2. Position the wheel and tire assembly on a suitable tire machine and put a reference mark on the tire sidewall at the valve stem position.
    Fig 1: Locating Mark On Tire Side Wall At Valve Stem Position
    GF0000760Courtesy of FORD MOTOR CO.
    Item Description
    1 Valve stem
    2 Reference mark
  3. NOTE: For tires equipped with a Tire Pressure Monitoring System (TPMS), the sensor, cradle and strap may be damaged by incorrect tire mounting or dismounting. Dismount the tire from the wheel as instructed in the Disassembly and Assembly procedure. Failure to follow these instructions may result in TPMS component damage.
    NOTE: Always make sure that the final high spot and measurement values are permanently marked on the inward sidewall of the tire for reference during future wheel and tire service.
  4. Using a suitable tire machine, break the tire down from the wheel.
    • Lubricate the tire beads using a suitable fast drying, corrosion inhibiting tire bead lubricant.
    • Position the tire 180 degrees (half-way around) on the rim so the tire reference mark made in Step 2 is opposite the valve stem.
  5. Re-inflate the wheel and tire assembly to the specified air pressure and measure the assembly again using a suitable dial indicator or Hunter Road Force® 9700 Series Wheel Balancer. Mark the second high spot on the tire.
    • If the runout or Road Force® is reduced to within specifications, the concern has been resolved. Balance the assembly and install on the vehicle using the Wheel-to-Hub Optimization procedure.
  6. If the second runout or Road Force® measurement is still not within specification and both high spots are close to each other (within 101.6 mm [4 in]), the root cause is probably the tire (the high spot followed the tire).
      NOTE: To be SURE  that the tire is causing the high runout, it is necessary to have 2 runout or Road Force® measurements that are not within specification and the high spots must be in approximately the same location on the tire's sidewall. If the tire is the cause, install a new tire, balance the assembly and install on the vehicle using the Wheel-to-Hub Optimization procedure.
    • If the second high spot is not within 101.6 mm (4 in) of the first high spot, proceed to the next step.
    Fig 2: High Spotting On Tire
    GF0000761Courtesy of FORD MOTOR CO.
    Item Description
    1 First high spot on the tire
    2 Second high spot on the tire
  7. If the second high spot is still above specification and is within 101.6 mm (4 in) of being opposite the first high spot on the wheel, the root cause is probably the wheel (the high spot followed the wheel). Dismount the tire from the wheel, mount the wheel on a balancer and check the wheel runout. Install a new wheel if the wheel runout exceeds 1.27 mm (0.050 in). If the wheel runout exceeds 1.14 mm (0.045 in), install a new wheel, balance the assembly and install on the vehicle using the Wheel-to-Hub Optimization procedure.
    Fig 3: High Spotting On Each End Of Tire
    GF0000762Courtesy of FORD MOTOR CO.
    Item Description
    1 First high spot on the tire
    2 Second high spot on the tire
  8. NOTE: If the second high spot did not follow the wheel or the tire and the runout is still not within specification, improvements may be made by rotating the tire 90 degrees (one-fourth turn).
    Fig 4: Drawing Arrow On Tire Side Wall From Second High Spot Towards First High Spot
    GF0000763Courtesy of FORD MOTOR CO.
    Item Description
    1 First high spot on the tire
    2 Second high spot on the tire
  9. Draw an arrow on the tire sidewall from the second high spot towards the first high spot (in the shortest direction).
    • Rotate the tire 90 degrees (one-fourth turn) in the direction of the arrow.
  10. Install the wheel and tire. Refer to WHEEL AND TIRE .
    • Align the wheel and tire assembly using the index mark made on the wheel and wheel stud during removal.