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Home >> Mercury >> 2008 >> Milan Base, 2.3 Z, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1021 (HVAC Auxiliary Control System - (Hybrid)) >> Removal And Installation >> Auxiliary Mode Door Actuator >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2008 Mercury Mariner and 2008 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the 2 auxiliary line floorpan bracket nuts.
    • To install, tighten to 6 Nm (53 lb-in).
    3. NOTE: The D-pillar bracket will remain in place.
  3. Remove the LH D-pillar trim panel. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.
    4. NOTE: When installing, tighten the screws on the high-voltage traction battery (HVTB) first to make sure the duct is sealed correctly.
  4. Remove the 4 battery airflow duct screws, the 1 pin-type retainer and the battery airflow duct assembly.
    • To install, tighten to 2 Nm (18 lb-in).
    5. Fig 1: A/C Return Duct Assembly & Fasteners
    GF0025789Courtesy of FORD MOTOR CO.
  5. Remove the 2 auxiliary climate control fresh air inlet duct nuts.
    • To install, tighten to 7 Nm (62 lb-in).
  6. Remove the 2 auxiliary climate control housing bolts.
    • To install, tighten to 7 Nm (62 lb-in).
  7. Remove the D-pillar bracket pin-type retainer.
    8. Fig 2: Identifying D-Pillar Bracket Pin-Type Retainer
    GF0042627Courtesy of FORD MOTOR CO.
  8. Remove the D-pillar bracket upper pin-type retainer and bolt and remove the D-pillar bracket.
    9. Fig 3: Identifying D-Pillar Bracket Upper Pin-Type Retainer And Bolt
    GF0042628Courtesy of FORD MOTOR CO.
  9. Disconnect the auxiliary airflow mode door actuator electrical connector.
    10. NOTE: The auxiliary climate control housing must be slightly repositioned to remove the screws.
  10. Remove the auxiliary airflow mode door actuator screws.
    • Disconnect the rod.
    • To install, tighten to 2 Nm (18 lb-in).
  11. Remove the auxiliary airflow mode door actuator.
    12. NOTE: The auxiliary climate control housing must be installed behind the lower portion of the D-pillar bracket. When installed correctly, the auxiliary climate control housing bolt will go through the D-pillar bracket first, then through the housing mounting location.
    NOTE: Before the D-pillar trim panel and LH quarter trim panel are installed, correct auxiliary mode door actuator operation can be verified by carrying out the traction battery control module (BCM) self-test while visually verifying correct actuator operation.
  12. To install, reverse the removal procedure.
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