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Home >> Mercury >> 2005 >> Sable Platinum Edition >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Power Brake Actuation -- Brake Booster >> Removal And Installation >> Brake Booster >> Removal and Installation

Removal and Installation

  1. Disconnect the battery. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Disconnect the mass air flow (MAF) sensor and the breather tubes.
    Fig 1: Disconnecting Mass Air Flow Sensor And Breather Tubes
    G03954567Courtesy of FORD MOTOR CO.
  3. Disconnect the outlet tube from the throttle body.
    Fig 2: Disconnecting Outlet Tube From Throttle Body
    G03954568Courtesy of FORD MOTOR CO.
  4. Remove the engine air cleaner housing cover and position it aside.
    Fig 3: Identifying Engine Air Cleaner Housing Cover
    G03954569Courtesy of FORD MOTOR CO.
  5. Remove the wiper mounting arm and pivot shaft. For additional information, refer to WIPERS AND WASHERS .
  6. Remove the brake master cylinder. For additional information, refer to HYDRAULIC BRAKE ACTUATION .
  7. Position the speed control module out of the way.
    1. Disconnect the electrical connector.
    2. Remove the nuts. Position the module and bracket out of the way.
    Fig 4: Removing Speed Control Module
    G03954570Courtesy of FORD MOTOR CO.
  8. Disconnect the manual control lever cable from the transmission range sensor (TRS) and remove the manual cable bracket nut.
    Fig 5: Removing Manual Cable Bracket Nuts
    G03954571Courtesy of FORD MOTOR CO.
  9. Remove the manual cable bracket bolts and position the bracket out of the way.
    Fig 6: Removing Manual Cable Bracket Bolts
    G03954572Courtesy of FORD MOTOR CO.
  10. Remove the vacuum outlet manifold assembly.
    Fig 7: Removing Vacuum Outlet Manifold Assembly Nuts
    G03954573Courtesy of FORD MOTOR CO.
  11. Detach the check valve.
    Fig 8: Removing Check Valve
    G03954574Courtesy of FORD MOTOR CO.
  12. Remove and discard the nut, and detach the heater hose retainer. Position the hose out of the way.
    Fig 9: Removing Heater Hose Nut
    G03954575Courtesy of FORD MOTOR CO.
  13. NOTE: It is not necessary to disconnect the electrical connector.
    Fig 10: Removing Wiring Harness And Electrical Connector Retainers
    G03954576Courtesy of FORD MOTOR CO.
  14. Detach the wiring harness and the electrical connector retainers. Position the wiring harness out of the way.
  15. Remove two bolts and the steering column opening cover.
    Fig 11: Removing Steering Column Opening Cover
    G03954577Courtesy of FORD MOTOR CO.
  16. Disconnect the push rod.
    1. Disconnect the electrical connector.
    2. Remove the push rod retainer.
    3. Slide the push rod off the pin and remove the stoplight switch, the washer, and the bushing.
    Fig 12: Disconnecting Push Rod
    G03954578Courtesy of FORD MOTOR CO.
  17. Remove and discard the nuts.
    Fig 13: Removing Nuts
    G03954579Courtesy of FORD MOTOR CO.
  18. Remove the brake booster.
    Fig 14: Removing Brake Booster
    G03954580Courtesy of FORD MOTOR CO.
  19. To install, reverse the removal procedure.
    • Use new nuts.