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Home >> Mercury >> 2002 >> Villager Estate >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes & Drum Brakes >> Removal & Installation >> Master Cylinder & Reservoir >> Removal & Installation

Removal & Installation

  1. Disconnect the brake fluid level switch harness connector. See Fig 1 .
  2. Remove the brake master cylinder reservoir bolts. See Fig 2 .
  3. Remove the brake lines from the brake master cylinder. See Fig 3 .
  4. Remove the dampening valve. See Fig 4 .
  5. Remove the brake master cylinder nuts. See Fig 5 . Remove the brake master cylinder and brake master cylinder reservoir.
  6. Loosen the brake master cylinder reservoir hose clamps. Remove the brake master cylinder reservoir hoses from the brake master cylinder. See Fig 6 .
  7. To install, reverse removal procedure. Tighten fasteners to specification. See TORQUE SPECIFICATIONS  . Bleed (prime) master cylinder in or out of vehicle, install, then bleed entire system. See BLEEDING BRAKE SYSTEM  .
Fig 1: Identifying Brake Fluid Level Switch Harness Connector
G00310811Courtesy of FORD MOTOR CO.
Fig 2: Identifying Master Cylinder Reservoir Mounting Bolts
G00310812Courtesy of FORD MOTOR CO.
Fig 3: Identifying Master Cylinder Brake Lines
G00310813Courtesy of FORD MOTOR CO.
Fig 4: Identifying Dampening Valve
G00310814Courtesy of FORD MOTOR CO.
Fig 5: Identifying Master Cylinder Mounting Nuts
G00310815Courtesy of FORD MOTOR CO.
Fig 6: Identifying Reservoir Hose Clamps & Hoses
G00310816Courtesy of FORD MOTOR CO.
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