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Fuel Sending Unit

Remove fuel pump/sending unit assembly. See FUEL GAUGE SENDING UNIT  under REMOVAL & INSTALLATION. Measure resistance between Blue/Red and Black wire terminals on fuel pump module while adjusting fuel tank float to positions as specified. See Fig 1. See FLOAT POSITION RESISTANCE  table. Gradually move float and monitor resistance for even change. If resistance change is erratic or not as specified, replace fuel pump sending unit.

FLOAT POSITION RESISTANCE

Float Position - In. (mm) Resistance (Ohms)
1 - 5.94 (151) 15
2 - 3.66 (93) 78
3 - 0.91 (23) 160
Fig 1: Testing Fuel Gauge Sending Unit
G95C35016Courtesy of FORD MOTOR CO.