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Home >> Mercury >> 1992 >> Capri Base, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.3L 4-CYL - VIN [H] & 1.6L 4-CYL - VINS [Z,6] >> Removal & Installation >> Oil Pan >> Installation (1.6L)

Installation (1.6L)

  1. Clean pan and block gasket surfaces. Apply Gasket Sealant (E3AZ-19562-A) to new front and rear pan seals. Install seals to cylinder block. Apply Gasket Sealant (E3AZ-19562-A) to oil pan gasket surface. See Fig 1. Install oil pan and tighten pan retaining bolts to specification. See TORQUE SPECIFICATIONS  table at end of article.
  2. Connect turbocharger oil return hose (if equipped). Install rubber exhaust hanger to brackets. Install new gasket and connect front exhaust pipe to exhaust manifold (or turbocharger). Install front exhaust pipe bracket. Tighten nuts and bolts to specification.
  3. Pivot frame brace into position. Tighten retaining bolt to crossmember and RH "A" arm front retaining bolt to specification. Lower vehicle, fill with oil and start engine. Check for oil leaks and system operation.
Fig 1: Identifying Oil Pan Sealing Points
G50J15775Courtesy of FORD MOTOR CO.
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