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Home >> Mercury >> 1992 >> Capri Base, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.3L 4-CYL - VIN [H] & 1.6L 4-CYL - VINS [Z,6] >> Removal & Installation >> Intake Manifold >> Removal (1.6L)

Removal (1.6L)

  1. Disconnect negative battery terminal. Relieve fuel pressure. See FUEL PRESSURE RELEASE  under REMOVAL & INSTALLATION. Drain cooling system. Disconnect intercooler tube and/or air intake tube. Disconnect air by-pass hoses. Disconnect main engine harness electrical connection and TPS connector. Disconnect vacuum hoses from throttle body.
  2. Disconnect fuel lines from fuel filter and pressure regulator. Disconnect throttle cable. Disconnect hoses from By-pass Air Control valve (BAC). Remove BAC valve retaining nut and bolt. Remove intake manifold retaining nuts and bolts from support bracket and cylinder head. Remove intake manifold and throttle body assembly.
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