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Home >> Mercury >> 1992 >> Capri Base, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.3L 4-CYL - VIN [H] & 1.6L 4-CYL - VINS [Z,6] >> Removal & Installation >> Intake Manifold >> Installation (1.6L)

Installation (1.6L)

  1. Install new intake manifold gasket, ensuring coolant passage openings align with openings in cylinder head and manifold. Install intake manifold. Tighten retaining nut and bolts and support bracket bolts to specification. See TORQUE SPECIFICATIONS  table at end of article.
  2. Install BAC valve and connect air hoses. Connect throttle cable. Connect fuel lines to fuel filters and pressure regulator. Connect main engine harness connector and TPS connector. Connect vacuum lines to throttle body. Install intake air tube. Connect intercooler tube and/or intake air tube. Connect air by-pass hoses. Fill cooling system. Connect negative battery terminal. Start engine and check for fluid leaks and correct operation.
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