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Home >> Mercury >> 1992 >> Capri Base, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.3L 4-CYL - VIN [H] & 1.6L 4-CYL - VINS [Z,6] >> Removal & Installation >> Cylinder Head >> Removal (1.6L)

Removal (1.6L)

  1. Release fuel pressure. Drain cooling system. Disconnect negative battery terminal. Remove intake air tube from throttle body. Disconnect air by-pass hoses. Remove spark plug wires and retainers. Remove intake air tube from air cleaner assembly. Disconnect coolant hose from thermostat cover. Disconnect vacuum hoses and coolant hoses from throttle body and intake manifold.
  2. Disconnect throttle cable and remove retaining brackets and cable. Disconnect fuel lines at fuel filter and pressure regulator. Disconnect main harness connector. Disconnect O2 sensor connector and remove ground connection retaining screw at bracket. Disconnect intercooler tubes from turbocharger (if equipped). Remove ground wire and strap retaining bolts at front sides of cylinder head.
  3. Remove timing belt covers and timing belt. On turbocharged vehicles, remove exhaust manifold and turbocharger as an assembly. On non-turbocharged vehicles, disconnect front exhaust pipe from exhaust manifold. Remove intake manifold support upper retaining bolts.
  4. Remove cam cover. Remove cylinder head and intake manifold as an assembly. Separate intake manifold from cylinder head (if required).
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