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Home >> Mercury >> 1981 >> Capri Turbo RS >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Drive Axles - Ford Motor Co. - 7 1/2" & 8 1/2" Ring Gear >> Overhaul >> Final Assembly

Final Assembly

  1. Clean differential case housing lip and apply a continuous bead of silicone sealant. Install cover and tighten bolts. Install axle shafts with "O" rings in place (8 1/2" ring gear). Install backing plates and propeller shaft, then tighten bolts.
  2. Install wheel bearings, seals, brake drums and wheels. Fill axle with lubricant. Adjust brakes if required.
AXLE ASSEMBLY SPECIFICATIONS

Application Specifications
Ring Gear Backface Runout
  7 1/2" Ring Gear .003"
  8 1/2" Ring Gear .004"
Side Gear Thrust Washer Thickness .030-.032"
Pinion Gear Thrust Washer Thickness .030-.032"
Nominal Pinion Shim Thickness .030"
Ring Gear Backlash .008-.015"
Maximum Backlash Variation Between Teeth .004"
Pinion Bearing Preload
  7 1/2" Ring Gear (With Oil Seal)
  Original Bearings 16-29 INCH Lbs.
  New Bearings 16-29 INCH Lbs.
  8 1/2" Ring Gear
  Original Bearings (With Oil Seal) 8-14 INCH Lbs.
  New Bearings 16-29 INCH Lbs.
TIGHTENING SPECIFICATIONS

Application Ft. Lbs.
Bearing Cap Bolts 70-85
Pinion Shaft Lock Bolt 15-30
Ring Gear Attaching Bolts 70-85
Rear Cover 25-35
Pinion Nut
  7 1/2" Ring Gear 170
  8 1/2" Ring Gear 140