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Home >> Mercury >> 1981 >> Capri Turbo RS >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Drive Axles - Ford Motor Co. - 6 3/4" Ring Gear >> Overhaul >> Final Assembly

Final Assembly

  1. Clean differential case housing lip and apply a continuous bead of silicone sealant. Install cover and tighten bolts. Install axle shaft seals, backing plates, propeller shaft and axle shafts. Tighten all retaining components.
  2. Install wheel bearing retainers, brake drums and wheels. Fill axle with lubricant. Adjust brakes if required.
    Fig 1: Measuring Ring Gear Backlash
    G09330611Courtesy of FORD MOTOR CO.
AXLE ASSEMBLY SPECIFICATIONS

Application Specification
Ring Gear Backface Runout .004"
Side Gear Thrust Washer Thickness .030-.032"
Pinion Gear Thrust Washer Thickness .030-.032"
Nominal Pinion Shim Thickness .030"
Ring Gear Backlash .008-.015"
Maximum Backlash Variation Between Teeth .004"
Pinion Bearing Preload
  New Bearings 16-29 INCH Lbs.
  Used Bearings (Oil Seal Installed) 8-14 INCH Lbs.
TIGHTENING SPECIFICATIONS

Application Ft. Lbs.
Bearing Cap Bolt 70-85
Ring Gear Attaching Bolts 45-60
Pinion Nut 140
Rear Axle Bearing Retainer 20-40
Rear Cover Bolts 25-35