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Output Shaft Seal: Installation

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

4WD vehicles 

  1. Using the Output Shaft Oil Seal Installer (4x4), install a new output oil seal.
    Fig 1: Installing Output Oil Seal
    G06778747Courtesy of FORD MOTOR CO.
  2. Install the transfer case. For additional information, refer to TRANSFER CASE .

    RWD vehicles 

  3. Using the Output Shaft Oil Seal Installer (4x2), install a new output oil seal.
    Fig 2: Installing Output Oil Seal
    G06778748Courtesy of FORD MOTOR CO.
  4. Apply threadlock to the threads of the transmission output flange locknut. Using the Drive Pinion Flange Holding Fixture with the Mainshaft Locknut Socket, install the transmission flange and transmission output flange locknut.
    • Tighten to 330 Nm (244 lb-ft).
      Fig 3: Installing Transmission Flange And Transmission Output Flange Locknut
      G06778745Courtesy of FORD MOTOR CO.

    All vehicles 

  5. NOTE: Make sure the index marks made during removal are aligned.
    Fig 4: Locating Index-Mark Driveshaft To Flange
    G06778743Courtesy of FORD MOTOR CO.
  6. Connect the rear driveshaft.
  7. For vehicles equipped with a gasoline engine, install new driveshaft flange bolts.
    • Tighten to 102 Nm (75 lb-ft).
  8. For vehicles equipped with a diesel engine, install new driveshaft flange bolts.
    • Tighten to 111 Nm (82 lb-ft).
  9. For other driveshaft configurations, refer to DRIVESHAFT .