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Engine Front Cover: Removal

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Drain the engine oil.
  3. Remove the engine cooling fan shroud. For additional information, refer to ENGINE COOLING .
  4. Remove the engine cooling fan. For additional information, refer to ENGINE COOLING .
  5. Remove the RH valve cover. For additional information, refer to VALVE COVER - RH .
  6. Remove the LH valve cover. For additional information, refer to VALVE COVER - LH .
  7. Rotate the tensioner clockwise and remove the accessory drive belt.
    Fig 1: Rotating Tensioner Clockwise
    G06392440Courtesy of FORD MOTOR CO.
  8. Remove the 3 bolts and position the power steering pump aside.
  9. Remove the crankshaft pulley bolt and washer.
    • Discard the crankshaft pulley bolt.
  10. Using the Crankshaft Vibration Damper Remover, remove the crankshaft pulley.
    Fig 2: Removing Crankshaft Pulley Using Crankshaft Vibration Damper Remover
    G06138653Courtesy of FORD MOTOR CO.
  11. Using the Crankshaft Front Oil Seal Remover, remove and discard the crankshaft front seal.
    Fig 3: Locating Crankshaft Front Seal And Crankshaft Front Oil Seal Remover
    G06138669Courtesy of FORD MOTOR CO.
  12. Remove the bolt and the accessory drive idler pulley.
  13. Remove the 4 bolts and the coolant pump pulley.
  14. Remove the 3 bolts and the accessory drive belt tensioner.
  15. Disconnect the Crankshaft Position (CKP) sensor electrical connector.
  16. Remove the nut and the starter wiring harness and transmission cooler tube support brackets from the stud bolt.
  17. Disconnect the RH and LH radio ignition interference capacitor electrical connectors.
  18. Disconnect the Camshaft Position (CMP) sensor electrical connector.
  19. Remove the 2 nuts and the RH and LH radio ignition interference capacitors.
  20. Remove the 4 front oil pan bolts.
  21. Remove the 8 bolts and the 7 studs.
    Fig 4: Locating Engine Front Cover Bolts And Studs
    G06126229Courtesy of FORD MOTOR CO.
    22. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
  22. Remove the engine front cover from the front cover to cylinder block dowel.
    • Remove the engine front cover gaskets.
    • Clean the mating surfaces with silicone gasket remover and metal surface prep. Follow the directions on the packaging.
    • Inspect the mating surfaces.
      Fig 5: Removing Engine Front Cover
      G06392281Courtesy of FORD MOTOR CO.
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