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Special Tool(s)

WARNING: This page is about a different car, the 2010 Ford Pickup and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL REFERENCE

G06392517Courtesy of FORD MOTOR CO.
 Engine Lifting Bracket
303-F047 (014-00073) or equivalent
G06292870Courtesy of FORD MOTOR CO.
 Retainer, Torque Converter
307-346 (T97T-7902-A) or equivalent

All vehicles 

  1. Release the fuel pressure. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL .
  2. Remove the engine cooling module. For additional information, refer to ENGINE COOLING .
    3. NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
  3. Remove the intake manifold. For additional information, refer to INTAKE MANIFOLD .
  4. Remove the degas bottle. For additional information, refer to ENGINE COOLING .
  5. Remove the PCM. For additional information, refer to ELECTRONIC ENGINE CONTROLS - GASOLINE ENGINES .
  6. Remove the accessory drive belt.
  7. Disconnect the lower radiator hose to the oil filter adapter.
    Fig 1: Locating Lower Radiator Hose On Oil Filter Adapter
    G06772855Courtesy of FORD MOTOR CO.
  8. Disconnect the degas bottle coolant hose.
    Fig 2: Locating Degas Bottle Coolant Hose
    G06772856Courtesy of FORD MOTOR CO.
  9. Disconnect the engine wiring harness electrical connector located below the PCM.
    Fig 3: Locating Upper Window Applique Pin-Type Retainer
    G06780912Courtesy of FORD MOTOR CO.
  10. Disconnect the generator wiring harness position retainers from the engine front cover studs.
    Fig 4: Locating Generator Wiring Harness Position Retainers And Engine Front Cover Studs
    G06772858Courtesy of FORD MOTOR CO.
  11. Disconnect the A/C compressor and Crankshaft Position (CKP) sensor electrical connectors and position the generator wiring harness aside.
    Fig 5: Locating A/C Compressor And Crankshaft Position Sensor Electrical Connectors
    G06772859Courtesy of FORD MOTOR CO.
  12. Remove the bolt and the transmission fluid level indicator tube.
    Fig 6: Locating Transmission Fluid Level Indicator Tube And Bolt
    G06772860Courtesy of FORD MOTOR CO.
  13. Remove the 2 nuts and disconnect the 2 A/C compressor manifold tube assemblies from the A/C compressor.
    • Discard the O-rings seals.
      Fig 7: Locating Mode Door Actuator Components
      G06780925Courtesy of FORD MOTOR CO.
  14. Disconnect the coolant hose from the coolant tube.
    Fig 8: Locating Coolant Hose And Coolant Tube
    G06772862Courtesy of FORD MOTOR CO.

    Manual transmission equipped vehicles 

  15. Remove the clutch and pressure plate. For additional information, refer to CLUTCH .

    Automatic transmission equipped vehicles 

  16. Remove the starter. For additional information, refer to STARTING SYSTEM - GASOLINE ENGINES .
  17. Remove the 2 bolts and the flexplate inspection cover.
    Fig 9: Locating Flexplate Inspection Cover And Bolts
    G06461653Courtesy of FORD MOTOR CO.
  18. Remove the cylinder block opening cover.
    Fig 10: Locating Cylinder Block Opening Cover
    G06461654Courtesy of FORD MOTOR CO.
  19. Remove the 4 torque converter-to-flexplate nuts.
    • Discard the nuts.
      Fig 11: Locating Torque Converter-To-Flexplate Nuts
      G06461655Courtesy of FORD MOTOR CO.
  20. Install the Torque Converter Retainer.
    Fig 12: Installing Torque Converter Retainer
    G06140800Courtesy of FORD MOTOR CO.
  21. Loosen the 2 transmission rear mount nuts.
    Fig 13: Locating Rear Transmission Insulator And Retainer Nuts
    G06140674Courtesy of FORD MOTOR CO.
    22. NOTE: The upper 2 transmission-to-engine bolts will be removed later.
    Fig 14: Locating Transmission-To-Engine Bolts
    G06461656Courtesy of FORD MOTOR CO.
  22. Remove the 5 transmission-to-engine bolts.

    All vehicles 

  23. If equipped, disconnect the block heater electrical connector.
    Fig 15: Locating Block Heater Electrical Connector
    G06126506Courtesy of FORD MOTOR CO.
  24. Remove the bolt and the transmission wiring harness support bracket.
    Fig 16: Locating Transmission Wiring Harness Support Bracket
    G06772870Courtesy of FORD MOTOR CO.
  25. Remove the nut and the 2 engine wiring harness ground straps.
    Fig 17: Locating Engine Wiring Harness Ground Straps And Nut
    G06772871Courtesy of FORD MOTOR CO.
  26. Remove the bolt and position the ground strap aside.
    Fig 18: Positioning Ground Strap
    G06772872Courtesy of FORD MOTOR CO.
  27. Remove the 3 bolts and position the power steering pump aside.
    Fig 19: Locating Power Steering Pump And Bolts
    G06772873Courtesy of FORD MOTOR CO.
  28. Remove the nut, the transmission auxiliary fluid cooler tube support bracket and the starter wiring harness support bracket from the engine front cover stud bolt.
    Fig 20: Locating Engine Front Cover Stud Bolt
    G06772787Courtesy of FORD MOTOR CO.
  29. Remove the 3 bolts and the A/C compressor.
    Fig 21: Removing Bolt Access Holes For A/C Compressor
    G06772875Courtesy of FORD MOTOR CO.
  30. Disconnect the RH Heated Oxygen Sensor (HO2S) wiring harness retainers.
    Fig 22: Locating RH Heated Oxygen Sensor Wiring Harness Retainers
    G06772876Courtesy of FORD MOTOR CO.
  31. Disconnect the 2 HO2S  electrical connectors.
    Fig 23: Locating HO2S Electrical Connectors
    G06772877Courtesy of FORD MOTOR CO.
  32. Remove the 4 exhaust manifold flange nuts.
    Fig 24: Locating Exhaust Manifold Flange Nuts
    G06461664Courtesy of FORD MOTOR CO.
  33. Remove and discard the engine oil filter.
    Fig 25: Locating Engine Oil Filter
    G06772784Courtesy of FORD MOTOR CO.
  34. Disconnect the oil cooler coolant hoses.
    Fig 26: Locating Oil Cooler Coolant Hoses
    G06772880Courtesy of FORD MOTOR CO.
    35. NOTE: If metal foreign material is present in the oil cooler, mechanical concerns exist. To diagnose mechanical concerns, refer to ENGINE SYSTEM - GENERAL INFORMATION .
    Fig 27: Locating Engine Oil Cooler
    G06772881Courtesy of FORD MOTOR CO.
  35. Remove and inspect the engine oil cooler.
  36. Remove the LH engine support insulator through bolt.
    Fig 28: Locating LH Engine Support Insulator Through Bolt
    G06772882Courtesy of FORD MOTOR CO.
  37. Remove the RH engine support insulator through bolt.
    Fig 29: Locating RH Engine Support Insulator Through Bolt
    G06772883Courtesy of FORD MOTOR CO.

    Automatic transmission vehicles 

  38. Remove the upper 2 transmission-to-engine bolts.
    Fig 30: Locating Upper Transmission-To-Engine Bolts
    G06126529Courtesy of FORD MOTOR CO.

    All vehicles 

  39. Install the Engine Lifting Bracket.
    Fig 31: Installing Modular Engine Lift Bracket (303-F047)
    G06126539Courtesy of FORD MOTOR CO.
  40. Using a floor crane, remove the engine assembly from the vehicle.
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