Window Glass - Rear: Removal
WARNING: This page is about a different car, the 2009 Ford Pickup, 2009 Ford F550 Super Duty, 2009 Ford F450 Super Duty, and 2009 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
If the rear window glass is being removed to repair a dust/water leak, remove and reinstall the existing rear window glass.
Regular and Crew Cab vehicles
- Remove the rear trim panel. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.
- Remove the rear seat backrest. For additional information, refer to SEATING article.
- Remove the rear center safety belt retractor. For additional information, refer to SAFETY BELT SYSTEM article.
- Remove the B-pillar trim panels. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.
- If equipped, remove the rear DVD system. For additional information, refer to INFORMATION AND ENTERTAINMENT SYSTEMS article.
- Remove the RH and LH rear assist handles.
- Remove the RH and LH rear garment hooks.
- If equipped, remove the roof opening panel trim.
- Remove the 3 rear headliner push pin retainers.
- Lower the rear of the headliner.
- Position the sliding glass to the halfway open position.
- Remove the bumpers from the sliding window bracket.
- Remove the cable swags from the sliding window glass channel bracket.
- Carefully squeeze the regulator and motor assembly spring to create slack in the cable.
- Remove the cable swag from the sliding window glass channel bracket.
- Pull the LH and RH cable ends out of the sliding window trough.
- Lubricate the urethane adhesive with water to aid the special tool when cutting the urethane adhesive.
- Using the special tool, cut at the upper center of the rear glass and work toward the bottom corners. Then cut through the remaining urethane adhesive along the bottom of the rear glass.
- Release the upper and lower retaining clips and remove the rear window glass from the vehicle
SuperCab vehicles
Crew Cab vehicles
All vehicles
Crew Cab and SuperCab vehicles
All vehicles
Vehicles with power sliding window
CAUTION:
Slowly release the spring tension after the cable swag is removed from the sliding glass channel bracket. If the spring tension is suddenly released, the cables can unwind from the drum. If the cables unwind from the drum, a new regulator and motor assembly will have to be installed.
NOTE:
RH shown, LH similar.
All vehicles
NOTE:
Refer to manufacturer's instructions before using the special tool.
WARNING:
Always wear eye protection when servicing a vehicle. Failure to follow this instruction may result in serious personal injury.
WARNING:
Wear protective gloves when handling components or parts that have pointed or sharp edges. Failure to follow this instruction may result in serious personal injury.
CAUTION:
To avoid rust formation, use extreme care not to scratch the paint or primer or otherwise damage the pinch weld during glass removal.
NOTE:
Insert the blade into the special tool so that the flat side is against the glass. This will leave the entire urethane adhesive bead on the pinch weld and allow a dry fit of the replacement rear glass.
NOTE:
Support the rear glass as necessary to prevent the glass from dropping while cutting the urethane adhesive.
Fig 4: Cutting At Upper Center Of Rear Glass & Work Toward Bottom Corners Using Special Tool (164-R2450)
NOTE:
Removal of the rear window glass requires an assistant to hold the rear window glass as it is pushed out.