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Valve Cover - RH: Removal

WARNING: This page is about a different car, the 2009 Ford Pickup, 2009 Ford F550 Super Duty, 2009 Ford F450 Super Duty, and 2009 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the RH ignition coils. For additional information, refer to ENGINE IGNITION - 5.4L AND 6.8L (3V) article.
  2. Remove the bolt and position the transmission filler tube aside.
  3. Disconnect the quick connect coupling and position the crankcase vent tube aside. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL article.
  4. Disconnect the 2 PCM electrical connectors and the wiring harness retainers from the support bracket and position aside.
  5. Disconnect the Camshaft Position (CMP) sensor electrical connector.
  6. Disconnect the 4 wiring harness retainers from the valve cover and position the wiring harness aside.
  7. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant. Failure to follow this procedure may cause future oil leakage.
    NOTE: The fasteners are part of the valve cover and should not be removed.
  8. Loosen the 16 fasteners in the sequence shown and remove the RH valve cover and gasket.
    • Clean the valve cover mating surface of the cylinder head with silicone gasket remover and motorcraft metal surface prep. Follow the directions on the packaging.
    • Discard the valve cover gasket. Clean the valve cover gasket groove with soap and water or a suitable solvent.
  9. Fig 1: Identifying Valve Cover Fasteners Loosening/Tightening Sequence
    G03920595Courtesy of FORD MOTOR CO.