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Valve Cover - LH: Installation

WARNING: This page is about a different car, the 2009 Ford Pickup, 2009 Ford F550 Super Duty, 2009 Ford F450 Super Duty, and 2009 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: If the valve cover is not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with silicone gasket remover and motorcraft metal surface prep. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure may cause future oil leakage.
  1. Apply a bead of silicone gasket and sealant in 2 places where the engine front cover meets the cylinder head.
  2. Fig 1: Identifying Silicone Gasket And Sealant Application Points
    GF0005565Courtesy of FORD MOTOR CO.
  3. Position the LH valve cover and new gasket on the cylinder head and tighten the 17 fasteners in the sequence shown
    • Tighten to 10 Nm (89 lb-in).
  4. Fig 2: Identifying Valve Cover Fasteners Tightening Sequence
    G03920580Courtesy of FORD MOTOR CO.
  5. Position the engine wiring harness and connect the harness retainers onto the valve cover studs.
  6. Position the PCV tube and connect the quick connect couplings. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL article.
  7. Install the LH ignition coils. For additional information, refer to ENGINE IGNITION - 5.4L AND 6.8L (3V) article.
  8. Install the oil level indicator and tube. For additional information, refer to Oil Level Indicator and Tube .
  9. Install the ACL outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING article.