Disassembly And Assembly Of Subassemblies: MAINSHAFT: Notes
WARNING: This page is about a different car, the 2009 Ford Pickup, 2009 Ford F550 Super Duty, 2009 Ford F450 Super Duty, and 2009 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| 2- or 3-Jaw Puller | 205-D027 (D80L-1013-A) | |
| 17.5 Ton Press | 014-00021 | |
| Dial Indicator Gauge With Holding Fixture | 100-002 (TOOL-4201-A) | |
| Fixture, Gear Pack | 308-381 | |
| Gauge, Clutch Housing | 308-021 (T75L-4201-A) | |
| Gear/Bearing Heater | 164-R3900 | |
| Guide, Thrust Washer | 308-415 | |
| Installer, Wheel Speed Sensor Ring | 206-059 (T94P-20202-B1) | |
| Puller, Bearing | 205-D064 (D84L-1123-A) or equivalent | |
| Remover, Bearing Collet Sleeve | 308-029 (T75L-7025-G) | |
| Remover/Installer, Bearing Tube | 308-052 (T77J-7025-B) | |
| Remover/Installer, Thrust Washer Bearing Cup | 308-416 | |
| Remover/Installer, Transmission Bearing Collet | 308-132 (T87T-7025-FH) | |
| Screw, Bearing Removal Tube | 308-092 (T84T-7025-B) | |
| Shaft Protector Set | 205-DS004 (D80L-625-A) |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7025 | Input shaft bearing |
| 2 | 7017 | Input shaft |
| 3 | 7046 | Input shaft rear oil dam |
| 4 | 7120 | Input shaft pocket bearing |
| 5 | 7B331 | Snap ring (kit) |
| 6 | 7124 | Synchronizer assembly, 3rd and 4th |
| 7 | 7196 | Mainshaft 3rd gear |
| 8 | 7N318 | Mainshaft 2nd and 3rd gear bushing |
| 9 | 7K169 | Mainshaft needle bearing (3rd gear) |
| 10 | 7056 | Mainshaft 2nd gear thrust washer |
| 11 | 7103 | Mainshaft 2nd gear |
| 12 | 7K169 | Mainshaft needle bearing (2nd gear) |
| 13 | 7124 | Synchronizer assembly, 1st and 2nd |
| 14 | 7K169 | Mainshaft needle bearing (1st gear) |
| 15 | 7100 | Mainshaft 1st gear |
| 16 | 7061 | Mainshaft |
| 17 | 7N430 | Mainshaft center bearing and bearing cup |
| 18 | 7K322 | Mainshaft needle bearing (reverse gear) |
| 19 | 7142 | Mainshaft reverse gear |
| 20 | 7124 | Synchronizer assembly, low and reverse |
| 21 | 7K322 | Mainshaft needle bearing (low gear) |
| 22 | 7D305 | Mainshaft low gear bushing |
| 23 | 7Z451 | Mainshaft low gear |
| 24 | 7E254 | Output bearing thrust washer |
| 25 | 7R205 | Mainshaft rear bearing |
| 26 | 7B331 | Snap ring (kit) |