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Check/Correct Transmission Oil Level On Transfer Case - AR28.10-P-0100-06S

Transmission 725.0, 725.1 (except 725.163) in model 223 

with code M005 (Vehicles with 4MATIC/all-wheel drive) 

COMPLETE TRANSFER CASE

Number Designation Model 205 with transmission 725.0 Model 206 (except 206.080/087/280/287) with transmission 725.1 Model 213 (except 213.061/088/089/261/2 88/289) with transmission 725.0/1 Model 214 (except 214.063/064/263/264) with transmission 725.1 Model 217, 218, 222 with transmission 725.0 Model 223 (except 223.182) with transmission 725.0/1 Model 236 (except 236.380/480) with transmission 725.1 Model 238 (except 238.361/461) with transmission 725.0/1 Model 253 (except 253.388/389/988/989) with transmission 725.0 Model 254 (except 254.380/387/680/687) with transmission 725.1 Model 257 with transmission 725.0/1 Model 290 (except 290.661/688) with transmission 725.0/1
BA28.10-P-1003-01G Drain screw to transfer case Nm 25
COMPLETE TRANSFER CASE

Number Designation Model 205 with transmission 725.0 Model 206 (except 206.080/087/280/287) with transmission 725.1 Model 213 (except 213.061/088/089/261/2 88/289) with transmission 725.0/1 Model 214 (except 214.063/064/263/264) with transmission 725.1 Model 217, 218, 222 with transmission 725.0 Model 223 (except 223.182) with transmission 725.0/1 Model 236 (except 236.380/480) with transmission 725.1 Model 238 (except 238.361/461) with transmission 725.0/1 Model 253 (except 253.388/389/988/989) with transmission 725.0 Model 254 (except 254.380/387/680/687) with transmission 725.1 Model 257 with transmission 725.0/1 Model 290 (except 290.661/688) with transmission 725.0/1
BA28.10-P-1007-01G Oil level sight glass to transfer case Nm -
COMPLETE TRANSFER CASE

Number Designation Model 205, 213, 217, 218, 222, 223, 232, 238, 253, 257, 290 with transmission 725.0 Model 213, 223, 232, 290 with transmission 725.1
BF28.10-P-1001-01F Transfer case oil Filling capacity Liter 0, 65 0, 65
Specifications BB00.40-P-0236-15A BB00.40-P-0236-15A
Fig 1: Identifying Hand Pump (210 589 00 71 00)
G07742725Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01
G16227789Courtesy of MERCEDES-BENZ USA

Cleaning 

  1. Clean area surrounding drain screw (2) and level screw (3).

    Remove 

  2. Unscrew level screw (3) far enough until it makes contact with the drain screw (2).
  3. Remove drain screw (2).

    Cleaning 

  4. Clean threaded hole of drain screw (2).

    Fill 

  5. Inset filler hose of SPECIAL TOOL hand pump into threaded hole of drain screw (2) until it is positioned at the upper edge of the overflow pipe.
  6. Fill transfer case with transfer case gear oil using SPECIAL TOOL hand pump until excess transfer case gear oil runs out of threaded hole of drain screw (2). FLUID SPECIFICATION
  7. Drain transfer case oil from threaded hole of drain screw (2) until the flow of transfer case oil stops.

    Install 

  8. Screw drain screw (2) into transfer case and tighten TORQUE SPECIFICATION .

    IMPORTANT Install new drain screw (2).

  9. Screw in level screw (3) and tighten TORQUE SPECIFICATION .