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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Engine -- Mixture Formation (2 Of 3) -- 223 Chassis >> Testing & Repair >> Remove/Install Throttle Valve Actuator >> Remove/Install Throttle Valve Actuator - AR07.51-P-1404SB

Remove/Install Throttle Valve Actuator - AR07.51-P-1404SB

Engine 256.9 in model 223 

G16190014Courtesy of MERCEDES-BENZ USA
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove charge-air distributor (1) and set down on a suitable base.   AR09.41-P-8683SB
2 Remove screws (2).    
3 Remove throttle valve actuator (M16/5). INSTALLATION IMPORTANT : Install new seal between the throttle valve actuator (M16/5) and the charge-air distributor (1).
TORQUE SPECIFICATION Bolt, throttle valve actuator to charge air distributor
*BA09.41-P-1016-01MRT 
CLEANING Clean     
4 Clean sealing surfaces on the throttle valve actuator (M16/5) and on the charge-air distributor (1). Assembly cleaner *BR00.45-Z-1028-04A 
5 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
6 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 256.9
BA09.41-P-1016-01MRT Bolt, throttle valve actuator to charge air distributor Stage 1 Nm 5
Stage 2 Nm 8
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01