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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging (1 Of 2) -- 223 Chassis >> Testing & Repair >> Remove/Install Charge Air Pressure Sensor >> Remove/Install Left Charge Air Pressure Sensor Upstream Of Throttle Valve - AR09.41-P-1020SC

Remove/Install Left Charge Air Pressure Sensor Upstream Of Throttle Valve - AR09.41-P-1020SC

Engine 176 in model 223 

Fig 1: Left Charge Air Pressure Sensor Upstream Of Throttle Valve Components Location - Engine 176 in model 223
G16190184Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove left air filter housing. INSTALLATION IMPORTANT : Do not install upper engine cover until after the leak test. AR09.10-P-1151SC 
2 Release and disconnect electrical connectors (1).    
3 Remove retaining clips (2) from cylinder head cover. SPECIAL TOOL Dismantling tool Fig 2
4 Remove electrical wiring harness (7) from oil separator.    
5 Remove screws (3). TORQUE SPECIFICATION Screw, cable duct to cylinder head cover/charge air cooler/heat shield, right *BA15.18-P-1003-01G 
6 Push the cable duct (4) to one side and release and disconnect the electrical connection on the charge air pressure sensor (B28/30).    
7 Unscrew screws (6) and remove pressure sensor upstream of left throttle valve (B28/20). INSTALLATION IMPORTANT : Wet sealing ring with lubricant.
Lubricant, rubber assembly 1 L
*BR00.45-Z-1010-06A 
    TORQUE SPECIFICATION Bolt, boost pressure sensor upstream/downstream of throttle valve *BA09.41-P-1005-01X 
8 Check the sealing ring of the charge air pressure sensor (B28/30) for damage. If damage is present,

Replace the charge air pressure sensor (B28/30).
 
9 Install in the reverse order.    
INSPECT Check     
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
10 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1005-01X Bolt, boost pressure sensor upstream/downstream of throttle valve Nm 6
ENGINE WIRING HARNESS

Number Designation Engine 176
BA15.18-P-1003-01G Screw, cable duct to cylinder head cover/charge air cooler/heat shield, right Nm 9
Fig 2: Identifying Dismantling Tool (000 589 95 63 00)
G12619044Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67