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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Air Intake, Turbocharging (1 Of 2) -- 223 Chassis >> Testing & Repair >> (Remove/Install Upper Charge Air Line From Check Valve To Additional Compressor - AR09.41-P-7457S)

(Remove/Install Upper Charge Air Line From Check Valve To Additional Compressor - AR09.41-P-7457S)

Engine 256.8 in model 223 

G16227530Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine air intake duct downstream of air filter. INSTALLATION IMPORTANT Do not install engine cover until after the leak test AR09.10-P-8130SB 
2 Remove air filter housing.   AR09.10-P-1150SB 
3 Unclip electric line (1) and place to one side.    
4 Remove noise insulation (2). SPECIAL TOOL Dismantling tool Fig 2
5 Unscrew screws (3 to 6) in reverse numerical order. TORQUE SPECIFICATION Screw, charge air line to check valve *BA09.41-P-1003-01MRT 
6 Extend charge air line (7)  upward and remove. IMPORTANT Charge air line (7) is connected to additional compressor.
INSTALLATION IMPORTANT Replace seals.
SPECIAL TOOL Assembly tool
Fig 3
    SPECIAL TOOL Set of protective covers Fig 1
7 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. AS00.00-Z-0005-01A
  burns) resulting from working on the engine while it is being started or when it is running. Do not touch hot or rotating parts.  
8 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 256
BA09.41-P-1003-01MRT Screw, charge air line to check valve Nm 10
Fig 1: Identifying Set Of Protective Covers (001 589 03 91 00)
G12081180Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Dismantling Tool (000 589 95 63 00)
G12619044Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Assembly Tool (000 589 93 63 00)
G12939678Courtesy of MERCEDES-BENZ USA