CROSSMEMBER Above Rear Axle Replacement - Ar64.20-P-1301MEX
Model 167.9
with code M036 (Maybach version)
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notice | General information on crack diagnosis of aluminum parts | AH60.00-P-0014-01N | |
| Notice | Note on working on aluminum components and vehicles | AH60.00-P-0034-01ME | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove crossmember under the rear seat. | AR63.40-P-1194MEX | |
| 4 | Remove crossmember above the rear axle (1). | AR64.20-P-1300-07MEX | |
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 5 | Prepare crossmember above the rear axle (1). | AR64.20-P-1300-08MEX | |
| 6 | Install crossmember above the rear axle (1). | AR64.20-P-1301-01MEX | |
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y7 6.4 x 14 (clamping range 2.6 mm to 6 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1045-13A | ||
| 7 | Clean sheet metal flanges. | ||
| 8 | Install crossmember under the rear seat. | AR63.40-P-1194MEX | |
| 9 | Remove spark protection blankets. | ||
| 10 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1045-13A | Blind rivet Y7 6.4 x 14 (clamping range 2.6 mm to 6 mm, draw-off strength min. 15.5 kN) | A 000 991 55 32 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |