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Disconnect/Connect Engine Wiring Harness To Remove Cylinder Head Cover - AR15.18-P-1000-04MFC

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Engine 260 in model 118, 177, 247 

  Notes on safety-relevant components   AH00.00-Z-0019-01A
GROUND POINTS

Number Designation Model 118 Model 177
BA00.19-P-1002-02E Engine ground point W2/8 M5 Nm 9 9
GROUND POINTS

Number Designation Model 247
BA00.19-P-1002-02E Engine ground point W2/8 M5 Nm 9

IMPORTANT

Replace mounting materials if necessary.

Install all lines along original attachment points.

G14688481Courtesy of MERCEDES-BENZ USA
  1. Remove cap from cable duct (1).
  2. Release and disconnect electrical connector at purge control valve (Y58/1).
  3. Engine 260 in model 177 with code 460 (Canada version)

    Engine 260 in model 177

    with code 494 (US version)

    Engine 260 in model 177

    with code 835 (South Korea version)

    Engine 260 in model 177

    with code 945 (China Stage 6 exhaust treatment)

    Release and disconnect electrical connector at purging pressure sensor (B4/4) from purge control valve (Y58/1).

  4. Release and disconnect electrical connector at partial load operation crankcase ventilation valve (5).
  5. Release and disconnect line (4) at charge air pipe.
  6. Unclip partial-load operation crankcase ventilation valve (5) from cable duct and place to one side with connected lines.

    NOTES Do not crush or kink or subject lines to tension. This would lead to damage to the lines and can impair their function.

  7. Release and disconnect electrical connector at pressure sensor upstream of throttle valve (B28/6).
  8. Unclip engine wiring harness (6) at bracket (3) from charge-air distributor.

    NOTES Do not crush or kink or subject lines to tension. This would lead to damage to the lines and can impair their function.

  9. Release and disconnect electrical connector at pressure sensor downstream of throttle valve (B28/7).
  10. Release and disconnect electrical connector at pressure sensor downstream of air filter (7).
  11. Release and disconnect electrical connector at exhaust camshaft Hall sensor (B6/16).
  12. Release and disconnect electrical connector at intake camshaft Hall sensor (B6/15).
  13. Release and disconnect electrical connector at intake camshaft adjustment solenoid (Y49/1).
  14. Release and disconnect electrical connector at exhaust camshaft adjustment solenoid (Y49/2).
  15. Release and disconnect electrical connectors at ignition coils for cylinders 1 to 4 (T1/1 to T1/4).
  16. Release and disconnect electrical connectors at fuel injectors for cylinders 1 to 4 (Y76/1 to Y76/4).
  17. Release and disconnect electrical connector at intake camshaft valve lift adjustment actuator (Y49/8).
  18. Release and disconnect electrical connection at fuel pressure and temperature sensor (B4/25).
  19. Release and disconnect electrical connector at quantity control valve (Y94).
  20. Remove nut at engine ground point (W2/8) TORQUE SPECIFICATION .
  21. Unclip engine wiring harness (6) along attachment points.

    NOTES Do not crush or kink or subject lines to tension. This would lead to damage to the lines and can impair their function.

  22. Remove screws (2) from line duct (1) at cylinder head.
  23. Lift engine wiring harness (6) out of cable duct (1) and remove cable duct (1).

    NOTES Do not crush or kink or subject lines to tension. This would lead to damage to the lines and can impair their function.

  24. Place engine wiring harness (6) to one side.
  25. Connect in reverse order.